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Mechanisms of Pressure Loss in Chamfered Orifice Plates: Coupled Effects of Plate Thickness and Reynolds Number Cover

Mechanisms of Pressure Loss in Chamfered Orifice Plates: Coupled Effects of Plate Thickness and Reynolds Number

By: Yiqin Liu,  Xinrong Liu and  Huipeng Wang  
Open Access
|Mar 2026

Figures & Tables

Fig. 1.

Schematic diagram of a throttling orifice plate.

Fig. 2.

Computational setup for the chamfered orifice plate simulations: (a) computational domain with straight pipe extensions of 10D upstream and 10D downstream; (b) local schematic of the orifice plate region, showing the geometric parameters and pressure tap locations used to define ΔP (upstream tap tu and downstream tap td).

Fig. 3.

Geometric definition of a chamfered orifice plate: pipe diameter D, orifice diameter d, plate thickness h, orifice bore thickness e, and chamfer angle α.

Fig. 4.

Poly-hexcore mesh and local refinement strategy for the orifice plate simulations.

Fig. 5.

Grid independence assessment based on the differential pressure ΔP across the orifice plate.

Fig. 6.

Comparison of the discharge coefficient Cd between the ISO 5167 reference values and CFD predictions.

Fig. 7.

Axial velocities of throttled orifice plates of different thicknesses.

Fig. 8.

Velocity clouds for different thicknesses of throttled orifice plates.

Fig. 9.

Effect of orifice plate thickness and Reynolds number on the orifice plate pressure loss coefficient.

Fig. 10.

Trace distribution of thin and thick orifice plates.

Fig. 11.

Velocity change curves for standard and chamfered orifice plates.

Fig. 12.

Pressure loss coefficient versus chamfer angle at different Reynolds numbers.

Fig. 13.

Flow field traces of throttled orifice plates with different chamfer angles.

Fig. 14.

Pressure loss coefficients for different chamfered structure orifice plates.

Nomenclature and abbreviations
Latin letters
DPipe inner diameter [m]
dOrifice (bore) diameter [m]
hOrifice plate thickness [m]
eOrifice bore thickness after chamfering [m]
UInlet mean velocity [m·s−1]
PStatic pressure [Pa]
ΔPDifferential pressure across the orifice plate [Pa]
ΔπPermanent pressure loss [Pa]
CdDischarge coefficient
Greek letters
αUpstream chamfer (bevel) angle [°]
βDiameter ratio, β = d/D
μDynamic viscosity [Pa·s]
νKinematic viscosity [m2·s−1]
ρDensity [kg·m−3]
ξPressure loss coefficient
Dimensionless groups
ReReynolds number, Re = ρUD/μ
tRelative plate thickness, t = h/d

Chamfered orifice plate structure parameters_

Diameter ratio βThicknesses h [mm]Orifice bore thickness e [mm]Chamfer angle α [°]
0.63115
0.63130
0.63145
0.63160
0.63215
0.63230
0.63245
0.63260
0.63315
0.63330
0.63345
0.63360

Structural parameters of throttled orifice plates with different thicknesses_

Throttle orifice d [mm]Beta ratio βThickness h [mm]Relative thickness t
300.630.10
300.650.17
300.670.23
300.6100.33
300.6150.50
300.6301.00
300.6361.20

Orifice plate chamfering parameters_

Thicknesses h [mm]Orifice bore thickness e [mm]Chamfer angle α [°]
3-90
3115
3130
3145
3160
Language: English
Page range: 82 - 90
Submitted on: Dec 6, 2025
|
Accepted on: Feb 19, 2026
|
Published on: Mar 16, 2026
In partnership with: Paradigm Publishing Services
Publication frequency: Volume open

© 2026 Yiqin Liu, Xinrong Liu, Huipeng Wang, published by Slovak Academy of Sciences, Institute of Measurement Science
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.