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Emerging Technologies for the Diagnosis and Testing of Avionics Components in Defense Aviation Maintenance: A Systematic Review (2020–2025) Cover

Emerging Technologies for the Diagnosis and Testing of Avionics Components in Defense Aviation Maintenance: A Systematic Review (2020–2025)

Open Access
|Sep 2026

Figures & Tables

Table 1.

Identification of keywords.

Bibliographic DatabaseKeywords
ScopusALL ( ( ( "technology" OR "technologies" OR "methodologies" ) AND ( "automation" OR "automated" OR "optimization" OR "digitalization" OR "efficiency" OR "effectiveness" ) AND ( "fault diagnosis" OR "fault testing" OR "fault identification" OR "validating" OR "test" OR "testing" OR "test bench" OR "test equipment" OR "test set" OR "ATE" OR "fault diagnosis equipment" ) AND ( "aviation industry" OR "aviation maintenance" ) ) AND PUBYEAR > 2020 AND PUBYEAR < 2026
Google Scholar(("technology" OR "technologies" OR "methodologies") AND ("automation" OR "automated" OR "optimization" OR "digitalization" OR "efficiency" OR "effectiveness") AND ("fault diagnosis" OR "fault testing" OR "fault identification" OR "validating" OR "test" OR "testing" OR "test bench" OR "test equipment" OR "test set" OR "ATE" OR "fault diagnosis equipment") AND ("aviation industry" OR "aviation maintenance"))
Table 2.

Selection criteria.

CriteriaInclusionExclusion
LanguageEnglishNon-English
Timeline2020–2025<2020
Type of literatureJournals indexed in Q1, Q2, or Q3; conference papers; reportsBook
Publication statusFinalIn press
SubareaTechnology, management, and engineeringHumanities, medicine, and other areas outside the inclusion criteria
Fig. 1.

PRISMA flow diagram for the systematic review.

* Scopus relevance filter for the technology, management, and engineering fields.

** Not relevant to avionics maintenance, or not concerned with emerging technologies.

Fig. 2.

Keyword co-occurrence network for avionics component maintenance efficiency in the defense sector, 2020–2025.

The four clusters are: (i) maintenance efficiency (green); (ii) avionics maintenance (orange); (iii) technologies employed (blue); and (iv) defense sector (purple).

Fig. 3.

Distribution of value creation from technological advances in the aviation industry, 1999–2018 [55].

Table 3.

Advantages and limitations of the technologies and methodologies identified for aeronautical maintenance.

CategoryNumber of papersTechnology/methodologyType of maintenanceAdvantagesLimitationsReferences
Diagnostics and testing of aeronautical components21Augmented and virtual realityScheduledAccuracy in periodic inspections, reduced human error, and support for remote trainingHigh implementation costs and a steep learning curve[19,28,29,30,31,32,33,34,35,36,37,38,39,40,41,63,64,65,66,67,68]
Model-Based Testing and simulationScheduledEarly failure validation; reduced diagnosis and testing timesComplex modeling and dependence on simulated environments
Machine learningUnscheduledEarly fault identification and high accuracyRequires infrastructure for large data volumes; risk of bias
IoT and digital twinsScheduledRemote diagnostics and integration of maintenance dataRisk of cyberattack; requires robust infrastructure
Diagnostics and testing of avionics components09Digital TwinsUnscheduledReal-time monitoring, improved traceability, and fault detectionDependence on reliable data; cybersecurity risks[41,42,43,44,45,46,53,69,70]
Artificial IntelligenceUnscheduledAccurate, predictive diagnosis of complex faultsRequires robust computing infrastructure
Augmented RealityScheduledReduced human error in confined-space inspectionsRequires specialized training and robust computational infrastructure
Hardware-in-the-LoopScheduled/UnscheduledVirtual validation with reduced testing time and costTechnical complexity in system modeling and calibration
FCC diagnosis and testing02Model-based systems and HILScheduledIn-flight system monitoring in accordance with design requirementsRequires changes or modifications to the aircraft[48,49]
Manual test setScheduled/UnscheduledMeasurement of multiple signalsManual processes and limited automation
Efficiency in aeronautical maintenance15Mathematical optimization modelsScheduledReduced delays and costs; optimized task planningLimited applicability to other types of maintenance[12,19,20,28,55,56,57,58,59,60,61,62,71,72,73]
Resource management and planningScheduledEfficient resource allocation and reduced downtimeConstrained by organizational culture and contextual factors
Digital twins / IoTScheduled / UnscheduledFault prediction and real-time data integrationRequires data infrastructure, large-volume data management, and cybersecurity measures
AI & Industry 4.0Scheduled / UnscheduledClassification of technology maturity; reduced time and costLack of standardization
Integration of sustainable processesScheduledIntegration of efficiency and sustainabilityRequires structural changes shaped by organizational culture
Fig. 4.

Conceptual synthesis linking technologies to efficiency outcomes in avionics maintenance.

Language: English
Page range: 69 - 93
Submitted on: May 23, 2026
Accepted on: Aug 11, 2026
Published on: Sep 28, 2026
Published by: ŁUKASIEWICZ RESEARCH NETWORK – INSTITUTE OF AVIATION
In partnership with: Paradigm Publishing Services

© 2026 Cristian Sáenz-Hernández, Jorge Rodríguez, Ruben Cuadros, Johnny Parrado, Esteban Boada, published by ŁUKASIEWICZ RESEARCH NETWORK – INSTITUTE OF AVIATION
This work is licensed under the Creative Commons Attribution 4.0 License.