Abstract
The multi-line laser 3D reconstruction system mainly relies on marking points to acquire 3D data. To simplify the acquisition of 3D data for objects, we use a binocular tracking method to achieve unmarked point stitching of the multi-line laser reconstructed 3D data. The key challenge with this system is the joint calibration between the multi-line laser system and the tracking ball cage. Traditionally, planar calibration plates are used for calibration. However, due to the extensive calibration field, the production of large calibration plates incurs high costs and compromises machining accuracy. As a result, significant joint calibration errors occur between the tracking ball and the multi-line laser system, making high-precision calibration impossible. To solve these problems, an iterative method based on multi-position attitude and conjugate gradient is proposed to achieve high-precision joint calibration. A simple and convenient cross pole with multiple coding points is used as a calibrator. The 3D data of these coding points are determined beforehand using a coordinate measuring machine (CMM). First, the internal and external parameters of the binocular tracking system are calibrated using this cross pole. During the joint calibration process, in which both the multi-line laser system and the tracking ball cage are involved, the cross pole is imaged at different positions simultaneously with the binocular tracking system and the multi-line laser system. This allows us to determine the positions and orientations of both systems relative to each other and relative to the cross pole. The transformation relationship between the multi-line laser system and the tracking ball cage is calibrated using an iterative conjugate gradient optimization algorithm based on these positions and orientations, which completes the entire system calibration and eventually achieves three-dimensional reconstruction of the unmarked points. Compared to conventional planar calibration plate-based methods, our proposed approach requires only one cross pole to perform two crucial calibration steps, improving the joint calibration accuracy. While the final reconstruction accuracy of conventional methods is about 0.1 mm, our proposed method can achieve an accuracy of about 0.02 mm.