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Tack Coat Rate and Geotextile Coverage Influence on Interlayer Bonding and Rutting Resistance in Flexible Pavements Cover

Tack Coat Rate and Geotextile Coverage Influence on Interlayer Bonding and Rutting Resistance in Flexible Pavements

Open Access
|Aug 2026

Figures & Tables

Table 1:

Physical characteristics of asphalt binder

TestTest conditionASTM DesignationUnitsTest resultSCRB Specification Limits
Penetration100 [g], 25[ºC], 5 [sec]D50.1 mm43.540–50
Specific Gravity25 [ºC]D-70[-]1.04_______
Ductility25 [ºC], 5 [cm/min]D-113cm140>100
Flashpoint_______D-92ºC295≥232
Softening Point (Ring & Ball)5 [ºC/min]D-36ºC51_______
Figure 1:

Aggregate selected graduation

Table 2:

Physical Properties of aggregate

PropertyUnitsAl-Nibaie aggregateSCRB Properties limitations (2003)ASTM standards
Coarse AggregateFine Aggregate
Bulk specific gravity[-]2.5572.622N/A(ASTMC127 and C128)
Apparent specific gravity[-]2.6042.679N/A(ASTM C127 and C128)
Los Angles Abrasion[%]19----------Max. 30, Wearing, Max. 35, Binder(ASTM C131)
Water absorption[%]0.3890.675N/A(ASTM C127 and C128)
Sand equivalent[%]-----------57Min. 45(AASHTO T176)
Table 3:

Mineral filler physical characteristics

PropertyUnitsASTM DesignationResultLimits
Bulk Specific Gravity[-]ASTM D8543.15≥ 2.6
Passing Sieve (No.200)[%]ASTM C11797≥ 90
Table 4:

Emulsified Asphalt Test Specifications Results

PropertyUnitsResultAASHTO M-208-2013 Limit
Viscosity, Saybolt-Furol at 25 [◦C]s5420–100
Particle charge test[-]PositivePositive
Sieve test[%]0.052Max 0.1
Distillation testOil distillate (by volume)[%]--------------------
Residue[%]60.1Min 57
Tests on residue from distillationPenetration, 25 [◦C]0.1 mm45.340–90
Ductility, 25 [◦C][cm]42Min 40
Solubility in trichloroethylene[%]98.4Min 97.5
Figure 2:

Nonwoven Polypropylene Geotextile paving fabric used in this study

Table 5:

Geotextile reinforcement’s properties (as supplied by the manufacturer)

PropertyTest methodUnitsValue
Mechanical properties
Grab Strength - MDASTM D 4632[N]750
Grab Strength - CD[N]750
Grab Elongation - MD[%]40
Grab Elongation - CD[%]55
Trapezoidal Tear strength - MDASTM D 4533[N]290
Trapezoidal Tear Strength - CD[N]290
Index Puncture ResistanceASTM D 4833[N]320
CBR Puncture ResistanceASTM D 6241[kN]1.60
UV Resistance after 500 hASTM D 4355[%]70
Physical properties
Thickness under 2 kPaASTM D 5199[mm]1.40
WeightASTM D 5261[g/m2]140
Hydraulic properties
PermeabilityASTM D 4491[m/s]102 × 10−3
Water Flow normal to the planeASTM D 4491[L/(m2.s)]102
Apparent Opening SizeASTM D 4751[mm]115
Figure 3:

Flow diagram of the experimental procedure

Figure 4:

Marshall specimens testing

Figure 5:

Marshall outputs of Binder Layer

Figure 6:

Marshall outputs of Wearing Layer

Table 6:

The process of specimens molding and compaction

#HMA SampleMolding and Compaction Procedure (Layer Thickness [mm])
1Only tack coat (unreinforced)60 lower layer + tack coat + 40 upper layer = 100 total thickness
2Tack coat and geotextile reinforced (100%)60 lower layer + tack coat +geotextile cover 100% of the surface area + 40 upper layer = 100 total thickness
3Tack coat and geotextile reinforced (50%)60 lower layer + tack coat +geotextile cover 50% of the surface area + 40 upper layer = 100 total thickness
Figure 7:

preparation process of double-layered samples

Figure 8:

preparation process of slabs

Figure 9:

Components of the interlayer shear strength testing apparatus

Figure 10:

ISS test specimens

Figure 11:

Wheel Track test

Figure 12:

ISS under varying tack coat application rates and geotextile coverage conditions

Figure 13:

Final rut depth at various rates of tack coat application and geotextile coverage conditions

DOI: https://doi.org/10.2478/cee-2027-0015 | Journal eISSN: 2199-6512 (formerly 1336-5835) | Journal ISSN: 1336-5835
Language: English
Submitted on: Jun 26, 2026
Accepted on: Jul 22, 2026
Published on: Aug 19, 2026
Published by: University of Žilina
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2026 Hassan H. Al-Abodi, Ahmed F. Al-Tameemi, published by University of Žilina
This work is licensed under the Creative Commons Attribution 4.0 License.