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Utility-driven for boosting high-strength rebar operation productivity Cover
Open Access
|Apr 2026

Figures & Tables

Fig. 1:

Conceptual framework of the hybrid methodology for HSS. HSS, high-strength rebar.

Fig. 2:

Conceptual network infrastructure for remote sensing processing module. BIM, building information modelling; IOT, Internet of Things; TLS, terrestrial laser scanning.

Fig. 3:

(a) Utility of RPR Mmetric; (b) Uutility of MW Mmetric; (c) Uutility of LH Mmetric; (d) Uutility of DR Mmetric; (e) Uutility of SI Mmetric; (f) Uutility of CF Mmetric. CF, carbon footprint; DR, defect rate; HSS, high-strength rebar; LH, labour hours; MW, material waste.

Fig. 4:

(a) Simulation analysis of RPR metric; (b) simulation analysis of DR metric; (c) simulation analysis of MW metric; (d) simulation analysis of LH Metric; (e) simulation analysis of SI metric; (f) simulation analysis of CF metric. CF, carbon footprint; DR, defect rate; LH, labour hours; MW, material waste.

Data acquisition parameters_

Table nameFields (columns)Data typeDescriptionSourceUpdate frequencyUsage in utility theory
Project_ metadataProject ID, Project name, location (geometry), start date, end date, rebar type, rebar weightINTEGER, TEXT, GEOMETRY, DATE, DATE, TEXT, DECIMALContextual dataProject Management SystemOnceUsed for context and filtering data
Remote_ Sensing_ Data Assessing site conditions and external factorsRS_ID, Project ID, timestamp, site layout (binary data, i.e., an <img> tag in HTML), weather conditions, site accessibility score, image sourceINT, INT, DATETIME, BINARY, TEXT, DECIMAL, TEXTTemporal features reveal important patterns (e.g., productivity drops on Fridays, higher costs in specific months)Drone, Satellite ImageryDaily/hourlySite accessibility score impacts time and cost estimation. The weather affects time.
Rebar_InventoryInventory ID, project ID, timestamp, rebar type, quantity received, quantity used, quantity wasted, cost/unitINT, INT, DATETIME, TEXT, DECIMAL, DECIMAL, DECIMAL, DECIMALTracking of rebar inventory cost and waste analysisInventory Management SystemDailyCost information is directly used in cost-utility functions.
Labour_DataLabour ID, project ID, timestamp, worker ID, task description, hours worked, pay rate, task completedINT, INT, DATETIME, INT, TEXT, DECIMAL, DECIMAL, BOOLEAN (true/false values)Tracking LH and tracking task progressTime tracking system, payroll systemDailyLabour costs and time are directly used in cost and time utility functions.
Equipment DataEquipment ID, project ID, timestamp, Equipment type, hours used, fuel consumption, maintenance cost, downtime hoursINT, INT, DATETIME, TEXT, DECIMAL, DECIMAL, DECIMAL, DECIMALAssessing equipment efficiency, operational costs and potential delaysEquipment Management SystemDailyEquipment costs and downtime impact cost and time.
Cost_ DataCost ID, Project ID, timestamp, cost category (e.g., labour, materials, equipment, permits), description, amount, payment dateINT, INT, DATETIME, TEXT, TEXT, DECIMAL, DATEMonitoring of financial data for overall cost analysisAccounting systemDaily/weeklyUsed for calculating cost utility functions.
DecisionsDecision ID, project ID, timestamp, decision type, alternatives, chosen alternative, rationaleINT, INT, DATETIME, TEXT, TEXT, TEXT, TEXT,Storage of past decisions, their alternatives,Project Management SystemAs neededProvides historical context for decisions

Projected performance metrics and utility for rebar operations interventions_

Metric/interventionBaseline (current)Intervention A (automated machine)Intervention B (BIM and digital detailing)Intervention C (safety and environment)Intervention D (storage and logistics)
RPR (kg/h)450600 (+33%)450450450
MW (%)7%4% (–3%)6%7%5.5% (–1.5%)
LH (h/segment)12090 (–25%)110120115 (–5)
DR (%)3%3%1% (–2%)2.5% (–0.5%)3%
SI (incidents/month)1110 (–1)1
CF (tons CO2eq/ton)0.80.80.80.80.8
Schedule adherence80%95% (+15%)90%83%87%
Projected utility score (U’)0.450.5540.490.460.47
Net utility gain-+0.104+0.04+0.01+0.02

Analysis of deviation and clash detection_

Data type representedDescriptionExample metricAnalysis typeRelevance to HSS rebar analysis
TLS raw dataHigh-density 3D point cloud capturing the ‘as-built’ physical geometry of rebar elements.Millions of (X, Y, Z, intensity) coordinates.Acquisition, registration, noise filtering.Provides the precise spatial coordinates of visible rebar elements for geometric comparison with BIM.
TLS processed dataRegistered, point cloud, often segmented to isolate rebar elements.Segmented point cloud of rebar cages.Spatial feature extraction, object recognition.Creates a complete, unified 3D model of the as-built rebar cage, for comparison with the BIM model.
BIM reference dataAs-designed 3D model of HSS rebar with precise geometric and semantic information.Rebar elements (diameter, length, bend radii, material)Design baseline.For the ‘georeferencing’ of point clouds to the coordinate system, ensuring alignment with BIM.
Spatial analysisComparison of measured rebar Positional, spacing and angular errors from TLS with designed values from BIM.Rebar positional deviation average; mm. rebar spacing; mmGeometric comparison, deviation mappingVisual identification of problematic areas, highlighting areas requiring immediate attention or detailed inspection, and high deviation
Volumetric analysisQuantification of rebar quantities based on the 3D capture, compared to BIM for material verification.Installed/designed rebar volume: m3 rebar length installed: linear meters vs. designed linear meters.Quantity take-off verification, material consumption tracking.Facilitates direct comparison with BIM, enabling numerical measurement of deviations (e.g., rebar diameter, spacing, bend radii, alignment).
Clash analysisIdentification of intersections or insufficient clearance between as-built rebar and other elements (MEP, other rebar).Number of clashes detected: rebar intersecting conduit, rebar overlapping another rebar cage.Interference detection, constructability review.Identifying constructability issues before the concrete pour, preventing costly rework and schedule delays
Progress analysisTracking the completion status of rebar installation over time compared to the 4D BIM schedulePercentage complete (rebar installation):% by planned date. Installation rate: tons/day.Time-based comparison, earned value monitoring.Provides objective, data-driven progress tracking, enabling Schedule adherence and resource allocation
DOI: https://doi.org/10.2478/otmcj-2026-0001 | Journal eISSN: 1847-6228 | Journal ISSN: 1847-5450
Language: English
Page range: 16 - 32
Submitted on: Oct 17, 2025
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Accepted on: Jan 5, 2026
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Published on: Apr 1, 2026
Published by: University of Zagreb
In partnership with: Paradigm Publishing Services
Publication frequency: 1 issue per year

© 2026 Alaa Eddin Abd El-Razek Fathy, published by University of Zagreb
This work is licensed under the Creative Commons Attribution 4.0 License.