Have a personal or library account? Click to login
Investigation of burr formation and surface integrity in micro-milling of aluminum alloy LF21 slot Cover

Investigation of burr formation and surface integrity in micro-milling of aluminum alloy LF21 slot

Open Access
|Jun 2025

References

  1. Luan, Y., Lu, X., Hou, P, Liang, S.Y., Characteristics and mechanism of top burr formation in micro-milling LF21, J. Manuf. Sci. Eng., 2021, 143(7): 1–16
  2. Chae, J, Park, S, Freiheit, T., Investigation of micro-cutting operations, Int. J. Mach. Tools Manuf., 2005, 46(3): 313–332
  3. Malekian, M., Park, S.S., Jun, B.M., Modeling of dynamic micro-milling cutting forces, Int. J. Mach. Tools Manuf., 2009, 49(7–8): 586–598
  4. Sahoo, P.P., Das, S., Burr minimization in face milling: an edge bevelling approach, Proc. Inst. Mech. Eng. B J. Eng Manuf., 2011, 225(9): 1528–1534
  5. Lee, K., Dornfeld, A.D., Micro-burr formation and minimization through process control, Precis. Eng., 2004, 29(2): 246–252
  6. Sravan, A.K., Dey, S., Suresh, P., Burr removal from high-aspect-ratio micro-pillars using ultrasonic-assisted abrasive micro-deburring, J. Micromech. Microeng., 2022, 32(5): 1–8
  7. Liang, Y.C., Yang, K., Bai, Q.S., Chen, J.X., Wang, B., Modeling and experimental analysis of microburr formation considering tool edge radius and tool-tip breakage in micro-end milling, J. Vac. Sci. Technol. B, 2009, 27(3): 1531–1535
  8. International Organization for Standardization. ISO 13715:2000, Technical drawings – Edges of undefined shape – Vocabulary and indications, ISO, Geneva (CH), 2000
  9. Gillespie, A., The formation and properties of machining burrs, J. Manuf. Sci. Eng., 1976, 98: 66–74
  10. Kiswanto, G., Zariatin, D., Ko, T., The effect of spindle speed, feed-rate and machining time to the surface roughness and burr formation of aluminum alloy 1100 in micro-milling operation, J. Manuf. Process., 2014, 16(4): 435–450
  11. Muhammad, A., Kumar Gupta, M., Mikołajczyk, T., Pimenov, D.Y., Giasin, K., Effect of tool coating and cutting parameters on surface roughness and burr formation during micromilling of Inconel 718, Metals, 2021, 11(1): 167
  12. Shi, W.T., Hou, Y.J., Liu, Y.D., Li, Q.Q., Mechanism and research progress of burr formation in micro-cutting: A review, Chin. Mech. Eng., 2019, 30(23): 2801–2812
  13. Sun, Q., Cheng, X., Zhao, G., Yang, X., Zheng, G., Experimental study of micromilling burrs of 304 stainless steel, Int. J. Adv. Manuf. Technol., 2019, 105(4): 4651–4662
  14. Yao, Y., Zhu, H., Huang, C., Wang, J., Zhang, P., Yao, P., Investigation on chip formation and surface integrity in micro end milling of maraging steel, Int. J. Adv. Manuf. Technol., 2019, 102(5–8): 1973–1984
  15. Zhang, Y., Bai, Q., Sun, Y., Li, D., Burr formation mechanism and machining parameter effect in slot micro-milling titanium alloy Ti6Al4V, Int. J. Adv. Manuf. Technol., 2022, 123(5–6): 2073–2086
  16. Chen, L., Deng, D., Pi, G., Huang, X., Zhou, W., Burr formation and surface roughness characteristics in micro-milling of microchannels, Int. J. Adv. Manuf. Technol., 2020, 111(5–6): 1–14
  17. Chen, Y., Wang, T., Zhang, G., Research on parameter optimization of micro-milling Al7075 based on edge-size-effect, Micromachines, 2020, 11(2): 197
  18. Lu, X., Tian, Y., Luan, Y, Luo, J., Liang, S.Y., Multi-objective optimization of machining parameters in micro-milling LF21 based on the AHP-entropy weight method, Int. J. Adv. Manuf. Technol., 2024, 131(9–10): 4595–4609
  19. Mokhtar, M.S.M., Yusoff, A.R., Effect of micro-milling parameters on burr formation and surface roughness in aluminum microchannels puncher, J. Tribol., 2024, 41: 129–143
  20. Chern, G., Study on mechanisms of burr formation and edge breakout near the exit of orthogonal cutting, J. Mater. Process. Technol., 2006, 176: 152–157
  21. Niknam, A.S., Songmene, V., Analysis of friction and burr formation in slot milling, Procedia CIRP, 2014, 17: 755–759
  22. Lekkala, R., Bajpai, V., Singh, R.K., Joshi, S.S., Characterization and modeling of burr formation in micro-end milling, Precis. Eng., 2011, 35(4): 625–637
  23. Chen, Z., Wu, X., Zeng, K., Shen, J., Jiang, F., Liu, Z., et al., Investigation on the exit burr formation in micro milling, Micromachines, 2021, 12(8): 952
  24. Wang, W., Kweon, S., Yang, S., A study on roughness of the micro-end-milled surface produced by a miniatured machine tool, J. Mater. Process. Technol., 2005, 162: 702–708
  25. Jin, C.Z., Kang, I.S., Park, J.H., Jang, S.H., Kim, J.S., The characteristics of cutting forces in the micro-milling of AISI D2 steel, J. Mech. Sci. Technol., 2009, 23(10): 2823–2829
  26. Biermann, D., Kahnis, P., Analysis and simulation of size effects in micromilling, Prod. Eng., 2010, 4(1): 25–34
  27. Lu, X., Wang, F., Xue, L., Feng, Y., Liang, S.Y., Investigation of material removal rate and surface roughness using multi-objective optimization for micro-milling of Inconel 718, Ind. Lubr. Tribol., 2019, 71(6): 787–794
  28. Lu, X., Hou, P., Luan, Y., Sun, X., Qiao, J., Zhou, Y., Study on surface roughness of sidewall when micro-milling LF21 waveguide slits, Appl. Sci., 2022, 12(11): 5415
  29. Zhang, J., Feng, C., Wang, H., Gong, Y., Analytical investigation of the micro groove surface topography by micro-milling, Micromachines, 2019, 10(9): 582
  30. Wu, X., Du, M., Shen, J., Jiang, F., Li, Y., Liu, L., Experimental research on the top burr formation in micro milling, Int. J. Adv. Manuf. Technol., 2021, 117(11–12): 1–10
  31. Ahmad, S.M., Razak, S.M., Sulaiman, J., Modelling and simulation of micro-milling cutting forces, J. Mater. Process. Technol., 2010, 210(15): 2154–2162
  32. Filiz, S., Conley, C.M., Wasserman, M.B., Ozdoganlar, O.B., An experimental investigation of micro-machinability of copper 101 using tungsten carbide micro-endmills, Int. J. Mach. Tools Manuf., 2006, 47(7): 1088–1100
  33. O’Connor, L., Zhou, F.F., Optimal tool design in micro-milling of difficult-to-machine materials, Adv. Manuf., 2022, 11(2): 222–247
  34. Bai, Q., Wang, P., Cheng, K., Zhao, L., Zhang, Y., Machining dynamics and chatters in micro-milling: A critical review on the state-of-the-art and future perspectives, Chin. J. Aeronaut., 2024, 37(7): 59–80
  35. Hajiahmadi, S., Burr size investigation in micro milling of stainless steel 316L, Int. J. Light. Mater. Manuf., 2019, 2(4): 296–304
  36. Zhang, X., Yu, T., Wang, W., Zhao, J., Improved analytical prediction of burr formation in micro end milling, Int. J. Mech. Sci., 2019, 151: 461–470
  37. Mokhtar, M.S.M., Yusoff, A.R., Lubis, M.S.Y., Effect of machining parameters on micro-burrs formation of aluminium puncher using high-speed machining process, J. Adv. Res. Appl. Mech., 2024, 115(1): 47–60.
DOI: https://doi.org/10.2478/msp-2025-0012 | Journal eISSN: 2083-134X | Journal ISSN: 2083-1331
Language: English
Page range: 1 - 22
Submitted on: Feb 23, 2025
|
Accepted on: Apr 24, 2025
|
Published on: Jun 27, 2025
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2025 Chao Wu, Weimin Li, Zhaoqing Tang, Shuai Feng, Jixiang Liang, Jiahui Li, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.