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Design and intelligent control of a low-cost, sEMG-driven, 3D-printed robotic hand prosthesis: A three-tier benchmarking framework with novel robustness metrics Cover

Design and intelligent control of a low-cost, sEMG-driven, 3D-printed robotic hand prosthesis: A three-tier benchmarking framework with novel robustness metrics

Open Access
|Oct 2026
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Figures & Tables

Table 1:

Comparison of the present study with selected prior works on low-cost sEMG prosthetic systems. NR = Not Reported.

StudySensorCh.Gest.ClassifiersReal DataCost
Gusman et al. [19]MyoWare12ThresholdNoNR
Tavakoli et al. [21]Custom24SVMNoNR
Atzori et al. [28]Otto Bock1250CNNNoNR
Côté-Allard et al. [15]Myo Armband87CNN+TLPartialNR
Prakash et al. [30]FMG (pressure)16Fuzzy controlYesNR
Sravya et al. [31]MyoWare13SVMNoNR
Present StudyMyoWare 1.013RF, SVM, KNN, 1D CNN, LSTMYes$232
Figure 1:

End-to-end system architecture of the proposed low-cost, sEMG-controlled, 3D-printed prosthetic hand. The dashed box denotes processing performed on a host PC; all other blocks are embedded hardware.

Table 2:

Itemized component costs at representative unit prices. Depending on sourcing, the total system cost ranges from approximately USD 122 (optimized sourcing) to USD 232 (full retail).

ComponentQtyUnit (USD)Total (USD)
MyoWare 1.0137.9537.95
Arduino Nano compatible clone14.504.50
SG90 servo52.5012.50
PLA filament (1 kg spool)120.0020.00
Ag/AgCl electrodes (50 pack)18.008.00
Breadboard, wires and connectors1 set6.006.00
Nylon tendon line14.004.00
PTFE tubing (1 m)22.505.00
5 V USB power bank18.008.00
Printing electricity––2.55
Miscellaneous solder and screws––10.00
2S lithium-ion pack, 7.4 V, 2000 mAh111.5011.50
LM2596 5 V buck module11.801.80
1000 μF and 100 nF capacitors1 set0.700.70
Itemized total132.50
Figure 2:

Power wiring schematic. Separate logic and servo positive rails share a star-ground reference; the capacitors are connected in parallel across the servo supply. Dots indicate junctions; crossings without dots are unconnected.

Figure 3:

Electrode placement protocol. The MID and END electrodes are positioned longitudinally on the flexor digitorum superficialis; the REF electrode is on the olecranon process.

Figure 4:

Representative sEMG signals for the three gesture classes from Subject S1. Top row: raw sensor output. Bottom row: preprocessed signals after bandpass (20–450 Hz), notch (50 Hz), and DC offset removal.

Figure 5:

Box plots of the amplitude features RMS, MAV and WL across the three gesture classes for the real-world live dataset. Substantial overlap between G1 and G2 is visible, particularly in the MAV and RMS distributions.

Table 3:

Classification performance on the synthetic dataset (mean ± SD across 10 folds).

ClassifierAcc. (%)Prec. (%)Rec. (%)F1 (%)κ
Random Forest96.2 ± 1.896.496.196.20.943
SVM94.5 ± 2.394.794.494.50.917
KNN92.8 ± 2.792.992.692.70.892
1D CNN95.8 ± 1.595.995.795.80.937
LSTM93.4 ± 3.193.693.293.40.901
Table 4:

Classification performance on the Ninapro DB5 subset (LOSO cross-validation).

ClassifierAcc. (%)Prec. (%)Rec. (%)F1 (%)κ
Random Forest82.4 ± 5.682.882.182.40.736
SVM79.1 ± 6.279.578.879.10.687
KNN75.3 ± 7.175.874.975.30.630
1D CNN80.6 ± 5.880.980.380.60.709
LSTM77.2 ± 6.977.676.877.20.658
Table 5:

Classification performance on the real-world live dataset (LOSO cross-validation).

ClassifierAcc. (%)Prec. (%)Rec. (%)F1 (%)κ
Random Forest68.7 ± 7.869.268.468.80.531
SVM57.3 ± 9.157.856.957.30.360
KNN54.1 ± 10.254.653.754.10.312
1D CNN60.7 ± 7.960.760.760.70.410
LSTM52.9 ± 11.453.452.552.90.294
Table 6:

Normalised confusion matrix (%) for Random Forest on real-world live data.

Pred. G1Pred. G2Pred. G3
Actual G1 (Open Fist)73.215.111.7
Actual G2 (Single Finger)19.859.420.8
Actual G3 (Open/Close)8.617.973.5
Table 7:

Normalised confusion matrix (%) for 1D CNN on real-world live data.

Pred. G1Pred. G2Pred. G3
Actual G1 (Open Fist)60.419.819.8
Actual G2 (Single Finger)19.860.419.8
Actual G3 (Open/Close)19.619.161.3
Table 8:

Summary of accuracy (%) across all three dataset conditions. Δ denotes the absolute accuracy drop from synthetic to real-world data.

ClassifierSyntheticOnlineReal-WorldΔ (Synth → Real)
Random Forest96.282.468.7−27.5
SVM94.579.157.3−37.2
KNN92.875.354.1−38.7
1D CNN95.880.660.7−35.1
LSTM93.477.252.9−40.5
Figure 6:

Classification accuracy (%) for the five evaluated classifiers across synthetic, Ninapro DB5 and live datasets. Bar heights and labels reproduce Tables 3–5 and 8. The dashed line marks 33.3% chance. RF had the smallest synthetic-to-live decrease (27.5 pp), and LSTM the largest (40.5 pp).

Table 9:

Robustness Degradation Index (RDI) for all classifiers. Achance = 33.3%. Lower RDI indicates greater robustness.

ClassifierAsynth (%)Areal (%)ΔA (pp)RDI (%)
Random Forest96.268.727.543.7
SVM94.557.337.260.8
KNN92.854.138.765.0
1D CNN95.860.735.156.2
LSTM93.452.940.567.4
Table 10:

Nemenyi post-hoc test: pairwise rank differences and significance (α = 0.05, CD = 1.929). Bold entries indicate statistically significant differences.

1D CNNSVMKNNLSTM
RF1.22.12.93.3
1D CNN–0.91.7†2.1
SVM––0.81.2
KNN–––0.4

† Approaching but not exceeding CD; not significant at α = 0.05.

Table 11:

Per-subject Random Forest accuracy (%) on real-world live data.

Subj.S1S2S3S4S5S6S7S8S9S10|Mean ± SD
Acc.78.372.165.471.859.274.663.768.955.177.9|68.7 ± 7.8
Table 12:

Held-out permutation importance of the eight RF input features on real-world live data (mean accuracy decrease in pp over 10 LOSO folds, 20 permutations each).

FeatureMean decrease (pp)Between-fold SD (pp)
WL7.42.1
RMS6.81.9
MAV5.91.7
SSC3.61.4
ZC3.11.2
MNF2.41.0
MDF1.90.9
PKF0.80.6
Table 13:

Computational performance on the host PC and candidate routes to standalone embedded deployment.

ClassifierTrain (s)Infer. (ms)Size (KB)ExecutionPotential standalone route
RF2.31.2850Host PC32-bit MCU after pruning and quantization
SVM1.80.8120Host PC32-bit MCU, subject to memory checks
KNN0.13.52400Host PCNot practical in the present memory budget
1D CNN45.24.81200Host PC32-bit MCU with TinyML quantization
LSTM68.78.31800Host PCNot practical in the present size/latency budget
Figure 7:

Robustness Degradation Index (RDI) for all five classifiers. Lower values indicate greater robustness to synthetic-to-real domain shift. Random Forest (RDI = 43.7%) is the most robust classifier.

Figure 8:

Critical difference diagram (Nemenyi post-hoc test, α = 0.05, CD = 1.929). Classifiers connected by a horizontal bar are not significantly different. RF is significantly better than SVM, KNN and LSTM; RF and 1D CNN are not significantly different.

Figure 9:

Physical prototype and live testing: (a) assembled five-finger hand in the open posture, with tendon-driven PLA fingers and forearm-base servos; (b) participant trial in which grasping a ball produces prosthetic finger flexion; (c) open prosthetic posture during a participant trial, with the tethered acquisition/classification PC visible.

Table 14:

Hardware and task comparison. Costs exclude clinical services and use reported study values.

StudyYearSensorCh.Gest.ClassifierAcc. (%)Cost
Gusman [19]2019MyoWare12Threshold∼ 85†NR
Tavakoli [21]2018Custom24SVM85NR
Prakash [30]2020FMG‡16Fuzzy> 97 offlineNR
Sravya [31]2021MyoWare13SVM78NR
Atzori [28]2016Otto Bock1250CNN66.6NR
Present study2026MyoWare13RF68.7USD 232∗

† Two-class threshold control, not directly comparable with three-class recognition.

‡ FMG pressure sensing, not sEMG; included as another low-cost control modality.

∗ Upper (full-retail) component cost.

Table 15:

Evaluation context for interpreting Table 14.

StudySubjectsGesture definitionsConditionsValidation
GusmanNRBinary open/closeThreshold prototypeNR
TavakoliNRFour hand gesturesControlled recordingsNR
Prakash13 liveSix grip patterns5 amputees, 8 intact in live testingOffline and live; fold protocol NR
SravyaNRThree gesturesLaboratory recordingsNR
AtzoriNR50 database movementsPublic benchmarkDatabase evaluation
Present study10Open Fist, index extension, repetitive open/closeAble-bodied, single session, live recordingsLOSO; held-out subject
Language: English
Page range: 159 - 177
Submitted on: Jul 10, 2026
Published on: Oct 27, 2026
Published by: University of Oslo
In partnership with: Paradigm Publishing Services

© 2026 Anagha Shinde, Virendra Shete, Ninad Mehendale, published by University of Oslo
This work is licensed under the Creative Commons Attribution 4.0 License.