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Predicting Local Velocity Gradients in a Rushton Turbine Stirred Tank: Turbulence Closure Strategies and Implications for Flocculation Design Cover

Predicting Local Velocity Gradients in a Rushton Turbine Stirred Tank: Turbulence Closure Strategies and Implications for Flocculation Design

Open Access
|May 2026

Figures & Tables

Figure 1:

Line-probes (in purple) used to extract the axial profiles of the radial velocity components in STAR CCM+

Figure 2:

Normalized radial velocity profiles at 2r/Dt = 0.44, Ω = 650 rpm

Figure 3:

Normalized radial velocity profiles at 2r/Dt = 0.80, Ω = 650 rpm

Figure 4:

Normalized radial velocity profiles at 2r/Dt = 0.44, Ω = 1500 rpm

Figure 5:

Normalized radial velocity profiles at 2r/Dt = 0.80, Ω = 1500 rpm

Table 1:

NRMSD of the normalized radial velocity ūr/utip for each CFD model, radial position, and impeller speed

Conditionk–ɛRSMk–ω SSTM-Star LBM
650 rpm, 2r/Dt = 0.440.0350.1160.0810.056
650 rpm, 2r/Dt = 0.800.0510.1190.2130.058
1500 rpm, 2r/Dt = 0.440.0650.0800.0940.079
1500 rpm, 2r/Dt = 0.800.0570.1270.1120.072
Average0.0520.1100.1250.066
Table 2:

Peak normalized radial velocity and relative error for each CFD model

ConditionPIV peakk–ɛRSMk–ω SSTM-Star
650 rpm, 0.440.3970.440 (+10.8%*)0.339 (−14.5%)0.482 (+21.5%)0.501 (+26.3%)
650 rpm, 0.800.2320.221 (−4.9%)0.168 (−27.6%)0.162 (−30.1%)0.235 (+1.1%)
1500 rpm, 0.440.3470.439 (+26.6%)0.492 (+42.1%)0.505 (+45.6%)0.503 (+45.2%)
1500 rpm, 0.800.2420.217 (−10.4%)0.198 (−18.0%)0.175 (−27.7%)0.239 (−1.4%)

* Positive values indicate overprediction

Figure 6:

Velocity gradient profiles ∂ūr/∂z [s−1] at 2r/Dt = 0.44, Ω = 650 rpm

Figure 7:

Velocity gradient profiles ∂ūr/∂z [s−1] at 2r/Dt = 0.44, Ω = 1500 rpm

Table 3:

Peak velocity gradient magnitudes [s−1] and gradient amplification

ConditionPIV |G|_maxk–ɛRSMk–ω SSTM-Star
650 rpm, 0.44127161 (+26%)149 (+17%)223 (+75%)239 (+88%)
650 rpm, 0.803031 (+3%)32 (+9%)47 (+58%)33 (+10%)
1500 rpm, 0.44289364 (+26%)463 (+60%)627 (+117%)546 (+89%)
1500 rpm, 0.808568 (−20%)100 (+17%)82 (−4%)82 (−4%)
Figure 8:

Contour plots for ūr/utip in the measurement plane of the PIV dataset for k–ɛ (top-left), RSM (top-right), and k-⍵ (bottom-left) and LBM-LES models

DOI: https://doi.org/10.2478/cee-2026-0101 | Journal eISSN: 2199-6512 (formerly 1336-5835) | Journal ISSN: 1336-5835
Language: English
Submitted on: Mar 12, 2026
Accepted on: Apr 15, 2026
Published on: May 19, 2026
Published by: University of Žilina
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2026 Vadim Strogonov, Martin Tetiva, Maksim Portnov, Štefan Stanko, Jaroslav Pollert, published by University of Žilina
This work is licensed under the Creative Commons Attribution 4.0 License.