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Enhancing Heat Transfer in Square Pin Fin Heatsinks with Slots using Computational Fluid Dynamics Cover

Enhancing Heat Transfer in Square Pin Fin Heatsinks with Slots using Computational Fluid Dynamics

By: Duy-Tue NGUYEN and  Manh-Ha BUI  
Open Access
|Jul 2025

Figures & Tables

Figure 1.

The square pin fin heat sink (a), the slotted square pin fin heat sink (b) and Orientation of surfaces (c)
The square pin fin heat sink (a), the slotted square pin fin heat sink (b) and Orientation of surfaces (c)

Figure 2.

The mesh calculation of the Square pin fin heat sink (a) and the Slotted square fin pin heat sink (b)
The mesh calculation of the Square pin fin heat sink (a) and the Slotted square fin pin heat sink (b)

Figure 3.

The temperature of the base (a) and the fin (b) of heat sinks
The temperature of the base (a) and the fin (b) of heat sinks

Figure 4.

Temperature distribution of: Square pin fin heat sink with 10W (a), 12W (b), 14W (c); Slotted square pin fin heat sink with 10W (d), 12W (e), 14W (f)
Temperature distribution of: Square pin fin heat sink with 10W (a), 12W (b), 14W (c); Slotted square pin fin heat sink with 10W (d), 12W (e), 14W (f)

Figure 5.

Heat dissipation of heat sink (a) and The thermal resistance of heat sink to air (b)
Heat dissipation of heat sink (a) and The thermal resistance of heat sink to air (b)

The natural air convective heat transfers of pin fin’s surfaces (tfluid=29°C)

Surface’s temperature (°C)Vertical pin (W/m2.K)Heat sink base (W/m2.K)Hot slot surface facing down (W/m2.K)Hot slot surface facing up (W/m2.K)Vertical hot slot surface (W/m2.K)
808.0256.4---
757.826.256.11311.69
707.5986.085.9313.2811.36
657.3555.885.7412.8510.99
607.085.675.5312.3810.59
556.785.4265.2911.8510.13
506.4285.1445.0211.239.61

Studies on Slotted heat sink in different regions

ReferencesResearchPowerMaterialResults
Unni and Sreedhar Babu (2021) [18]Compared 3 kinds of heatsink: fin with no perforation, 8 perforations, 10 perforations8W, 12W, 45WAluminumThe increase of number of hole on heat sink will improve the heat transfer of heatsink.
Kumar, et al. (2018) [19]Compared the one, three and four perforated pin finned heatsinks with no perforation fin using CFD simulation.72WAluminum, CopperFour holes finned heatsink is the best.
Awasarmol and Pise (2015) [10]Compared heatsink with 4mm to 12mm diameter hole, inclination from 0-90° with no hole heatsink.15 to 35WAluminumFins with a perforation diameter of 12 mm and an angle of inclination of 45° is the best and save up 30% of material
Venkitaraj and Siddikh (2016) [20]Compared different kinds of perforation heatsink with various diameters such as circular, square, elliptical and triangular were set up with the no hole one.15 to 30WAluminumOptimal choice: -12 mm diameter hole finned heatsink.Circular and elliptical perforations show similar heat transfer traits.Triangular perforations exhibit the lowest heat transfer coefficient.
Prasad, et al. (2016) [21]Investigated the impact of number of hole to performance of heatsink24V to 60VAluminumRaising the number of holes increases heat transfer due to more air coming in.
Current studyCompared Slotted finned and non-slotted finned heatsink10W, 12W, 14WAluminumSlotted finned heatsink is better than that of non-slotted finned heatsink and reduce 16% of mass.

The natural air convective transfers of various chip power heat

Power chipSquare pin fin heat sinkSlotted square pin fin heat sink
10WPartsh (W/m2K)NotePartsh (W/m2K)Note
Vertical fin7.34The average value corresponding to 70°C, 65°C, 60°CVertical fin6.76The average value corresponding to 60°C, 55°C, 50°C.
Horizontal base5.879Horizontal base5.414
Hot slot surface facing down5.28
Hot slot surface facing up11.8
Vertical hot slot surface10.11
12WVertical fin7.59The average value corresponding to 75°C, 70°C, 65°CVertical fin7.34The average value corresponding to 70°C, 65°C, 60°C
Horizontal base6.1Horizontal base5.879
Hot slot surface facing down5.739
Hot slot surface facing up12.84
Vertical hot slot surface10.98
14WVertical fin7.814The average value corresponding to 80°C, 75°C, 70°CVertical fin7.59The average value Corresponding to 75°C, 70°C, 65°C
Horizontal base6.254Horizontal base6.1
Hot slot surface facing down5.93
Hot slot surface facing up13.26
Vertical hot slot surface11.35

Heat transfer area, volume and the weight of heat sink

Heat sinkSurface area (cm2)Volume (cm3)Weight (g)The increase in area (%)The reduction of weight (%)
Square pin fin heat sink4008523000
Slotted square pin fin heat sink47271.5193.051816
DOI: https://doi.org/10.2478/acee-2025-0025 | Journal eISSN: 2720-6947 | Journal ISSN: 1899-0142
Language: English
Page range: 147 - 156
Submitted on: Nov 6, 2024
Accepted on: Jan 20, 2025
Published on: Jul 3, 2025
Published by: Silesian University of Technology
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2025 Duy-Tue NGUYEN, Manh-Ha BUI, published by Silesian University of Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.