An Improved Linearization Circuit Used for Optical Rotary Encoders

Optical rotary encoders generate nonlinear sine and cosine signals in response to a change of angular position that is being measured. Due to the nonlinear shape of encoder output signals, encoder sensitivity to very small changes of angular position is low, causing a poor measurement accuracy level. To improve the optical encoder sensitivity and to increase its accuracy, an improved linearization circuit based on pseudo-linear signal generation and its further linearization with the two-stage piecewise linear analog-to-digital converter is presented in this paper. The proposed linearization circuit is composed of a mixed-signal circuit, which generates analog pseudo-linear signal and determines the first four bits of the final digital result, and the two-stage piecewise linear analog-to-digital converter, which performs simultaneous linearization and digitalization of the pseudo-linear signal. As a result, the maximal value of the absolute measurement error equals to 3.77168·10⁻⁵ [rad] (0.00216°) over the full measurement range of 2π [rad].