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Vacuum Failure Experiments on a Liquid Hydrogen Tank Cover

Vacuum Failure Experiments on a Liquid Hydrogen Tank

Open Access
|Apr 2026

Figures & Tables

Figure 1

A simplified diagram showing how MLI prevents transfer of radiation across the vacuum space. Secondary radiation reflections within the MLI are not shown for ease of understanding (taken from Goff, 2024). Abbreviation: MLI, multi-layer insulation.

Figure 2

A schematic to show how the vessel pressure (P) would vary in an LH2 vessel during vacuum failure. Abbreviation: LH2, liquid hydrogen.

Figure 3

The final version of the P&ID for the tank. Pipework with three parallel lines are the super-insulated vacuum lines (SIVL).

Figure 4

An overall view of the tank design.

Figure 5

The dimensions of the inner and outer tanks.

Table 1

A timeline of events during the experiment.

TIME (S)DESCRIPTION OF EVENT
20Depressurised inner tank from ~0.1 barg that came from the filling and self-pressurisation before start of experiment, vent left closed afterwards
40Start of N2 flow through the Bronkhorst flow controller
60Flow of N2 stopped
65Flow of N2 restarted, and from this point onwards the Bronkhorst was adjusted so the rate of gas supplied matched the rate of condensation
125Experimental vent (valve AV2) opened, and inner tank depressurised from 1.3 barg
125–310Experimental vent left open to measure steady-state boil-off to compare to the standards
200–250Pressure in outer tank slowly decreasing, giving a minimum value for the N2 flow into the outer tank to replace the N2 that has condensed out of the gas phase
250–310Pressure in outer tank slowly increasing, giving a maximum value for the N2 into the outer tank flow to replace the N2 that has condensed out of the gas phase
310–640Experimental vent closed and inner tank allowed to pressurise to 3 barg
640Depressurised inner tank from 3 barg
710N2 flow stopped
Figure 6

The pressure measured in the inner and outer tanks. The nitrogen flow into the vacuum space is also shown.

Figure 7

The temperatures measured in the inner tank.

Figure 8

The temperatures measured in the outer tank.

Figure 9

The liquid level from the capacitance level gauge and the mass on the load cells.

Figure 10

The paint peeling from the underside of the tank.

Figure 11

The temperatures and pressures in the inner tank and entrance to the vent line compared to the saturation temperature and pressure during the depressurisation from 1.3 barg and while leaving the vent line open. It should be noted that there is a 6°C offset for the thermocouples at LH2 temperature. Abbreviation: LH2, liquid hydrogen.

Figure 12

The temperatures and pressures in the inner tank and entrance to the vent line compared to the saturation temperature and pressure during the depressurisation from 3 barg. It should be noted that there is a 6°C offset for the thermocouples at LH2 temperature. Abbreviation: LH2, liquid hydrogen.

Figure 13

The calculated mass flow out of the experimental vent. This was from a model derived by fitting commissioning data.

Table 2

The minimum heat flows from the gaseous nitrogen flow with the inner tank open if all condenses at the bottom of the outer tank, and the corresponding LH2 boil-off rate.

Min. heat flow from cooling GN2 to boiling point (kW)4.139
Min. heat flow from liquifying LN2 (kW)3.611
Min. heat flow from cooling LN2 to freezing point (kW)0.510
Min. heat flow from freezing LN2 (kW)0.468
Min. heat flow from cooling solid N2 (kW)0.772
Total min. heat flow (kW)9.501
Min. evaporation rate if all heat is transferred to LH2 (kg/s)0.021
Table 3

The maximum heat flows from the gaseous nitrogen flow with the inner tank open if all condenses at the bottom of the outer tank, and the corresponding LH2 boil-off rate.

Max. heat flow from cooling GN2 to boiling point (kW)6.396
Max. heat flow from liquifying LN2 (kW)5.580
Max. heat flow from cooling LN2 to freezing point (kW)0.789
Max. heat flow from freezing LN2 (kW)0.723
Max. heat flow from cooling solid N2 (kW)1.193
Total max. heat flow (kW)14.682
Max. evaporation rate if all heat is transferred to LH2 (kg/s)0.033
Table 4

The minimum heat flows from the gaseous nitrogen flow with the inner tank open if all heat is transferred to the top of the outer tank, and the corresponding LH2 boil-off rate.

Min. heat flow from cooling GN2 to temperature of the top of the tank (kW)3.770
Min. evaporation rate if all heat is transferred to LH2 (kg/s)0.008
Table 5

The maximum heat flows from the gaseous nitrogen flow with the inner tank open if all heat is transferred to the top of the outer tank, and the corresponding LH2 boil-off rate.

Max. heat flow from cooling GN2 to the temperature of the top of the tank (kW)5.826
Max. evaporation rate if all heat is transferred to LH2 (kg/s)0.013
Table 6

The heat flows from the gaseous nitrogen flow with the inner tank closed if all condenses at the bottom of the outer tank.

Heat flow from cooling GN2 to boiling point (kW)1.901
Heat flow from liquifying LN2 (kW)1.658
Heat flow from cooling LN2 to freezing point (kW)0.234
Heat flow from freezing LN2 (kW)0.214
Heat flow from cooling solid N2 (kW)0.355
Total heat flow (kW)4.361
Table 7

The heat flows from the gaseous nitrogen flow with the inner tank closed if all heat is transferred to the top of the outer tank.

Heat flow from cooling GN2 to the temperature of the top of the tank (kW)1.731
Figure 14

Torn MLI accumulated around a coil in the outer tank. Abbreviation: MLI, multi-layer insulation.

Figure 15

Layer(s) of MLI peeled back along the cylindrical section of the tank. Abbreviation: MLI, multi-layer insulation.

Figure 16

A diagram showing where damage to the MLI was observed; the different colours are different MLI blankets. Abbreviation: MLI, multi-layer insulation.

Language: English
Page range: 97 - 114
Submitted on: Jan 16, 2026
Accepted on: Mar 27, 2026
Published on: Apr 17, 2026
In partnership with: Paradigm Publishing Services

© 2026 Richard Goff, Greg Wray, Simon Coldrick, published by KIT Scientific Publishing
This work is licensed under the Creative Commons Attribution 4.0 License.