Fig. 1.

Fig. 2.

Fig. 3.

Fig. 4.

Fig. 5.

Fig. 6.

Fig. 7.

Fig. 8.

Balance of fuel cell power consumption_
| Electric power, kW, kW | Thermal losses in FC, kW | H2 flow rate through FC, kg/s | Vapor + heating required energy, kW | Available power, kW | Available H2 flow for engine, kg/s |
|---|---|---|---|---|---|
| 400 | 140 | 0.0015 | 9.42 | 130.58 | 0.0251 |
| 500 | 175 | 0.0019 | 11.77 | 163.23 | 0.0313 |
| 600 | 210 | 0.0023 | 14.12 | 195.88 | 0.0376 |
| 700 | 245 | 0.0027 | 16.48 | 228.52 | 0.0439 |
| 800 | 280 | 0.0030 | 18.83 | 261.17 | 0.0501 |
| 900 | 315 | 0.0034 | 21.19 | 293.81 | 0.0564 |
| 1000 | 350 | 0.0038 | 23.54 | 326.46 | 0.0627 |
| 1100 | 385 | 0.0042 | 25.89 | 359.11 | 0.0690 |
| 1200 | 420 | 0.0045 | 28.25 | 391.75 | 0.0752 |
| 1300 | 455 | 0.0049 | 30.60 | 424.40 | 0.0815 |
| 1400 | 490 | 0.0053 | 32.96 | 457.04 | 0.0878 |
| 1500 | 525 | 0.0057 | 35.31 | 489.69 | 0.0940 |
| 1600 | 560 | 0.0061 | 37.67 | 522.33 | 0.1003 |
Preliminary calculation results of HTEPP energy system characteristics (Schemes 1 and 2)_
| Energy system characteristic | Parameter value | |||
|---|---|---|---|---|
| Share of electric power at flight (hybridization degree), % | 0.35 | 0.4 | 0.5 | 0.6 |
| FC required electric power, kW | 175.0 | 200.0 | 250.0 | 300.0 |
| Total required battery charge during taxiing, takeoff and climb, kWh | 287.17 | |||
| Battery power at takeoff and climb, kW | 10.81 | 21.62 | 43.24 | 64.86 |
| Mass of battery, kg | 13.3 | 26.7 | 53.3 | 80.0 |
| Battery volume, l | 6.7 | 13.3 | 26.7 | 40.0 |
| FC PEMFC high temperature, 150°C | ||||
| Module efficiency, % | 0.65 | |||
| Mass of FC stack, kg | 60.34 | 68.97 | 86.21 | 103.45 |
| Volume of FC stack, l | 54.69 | 62.50 | 78.13 | 93.75 |
| Mass of FC system, kg | 372.34 | 425.53 | 531.91 | 638.30 |
| Volume of FC system, l | 500.00 | 571.43 | 714.29 | 857.14 |
| Required hydrogen consumption, kg/h | 6.825 | 7.800 | 9.749 | 11.699 |
| Water consumption at FC outlet, kg/s | 0.017 | 0.019 | 0.024 | 0.029 |
| Required air consumption at fuel cell inlet, kg/s | 0.065 | 0.075 | 0.093 | 0.112 |
| Mass of required hydrogen, kg | 16.29 | 18.62 | 23.28 | 27.93 |
| Mass of liquid hydrogen tank, kg | 108.63 | 124.14 | 155.18 | 186.21 |
| Volume of liquid hydrogen tank, l | 230.14 | 263.01 | 328.77 | 394.52 |
| Number of electric motors, pcs. | 2 | |||
| Mass of electric motor, kg | 8.75 | 10.00 | 12.50 | 15.00 |
| Volume of electric motor control unit, l | 8.75 | 10.00 | 12.50 | 15.00 |
Characteristics of HTEPP power at aircraft flight profile stages_
| Aircraft version with HTEPP | Start, warm-up, taxiing | Run-up, takeoff to circuit altitude | Climb to flight level | Cruise flight | Descent to circuit altitude | Landing approach | Taxiing into the parking lot | Total flight hours |
|---|---|---|---|---|---|---|---|---|
| Equivalent power Ne, stage average, kW | 170 | 1060 | 840 | 500 | 150 | 200 | 170 | |
| Stage duration t, min | 8 | 1.5 | 17 | 107.25 | 8 | 1.5 | 8 | 151.25 |
| Ne×t, kWh | 22.67 | 26.50 | 238.00 | 893.75 | 20.00 | 5.00 | 22.67 |
Mass balance of the aircraft design for different energy schemes (hybridization degree = 0_4)_
| Energy system scheme | Take-off mass, kg | Airframe mass, kg | PP mass (engine, propellers, systems), kg | Mass of the energy system and battery, kg | Crew mass, kg | Fuel mass, kg | Commercial load mass, kg |
|---|---|---|---|---|---|---|---|
| base model | 6600 | 2920 | 700 | 0 | 180 | 1000 | 1800 |
| Scheme 1 | 7380 | 2870 | 660 | 1410 | 180 | 460 | 1800 |
| Scheme 2 | 7415 | 2870 | 660 | 1360 | 180 | 545 | 1800 |
| Scheme 3 | 7160 | 2870 | 660 | 1110 | 180 | 540 | 1800 |
Preliminary calculation results of HTEPP energy system characteristics (scheme 3)_
| Energy system characteristic | Parameter value | |||
|---|---|---|---|---|
| Share of electric power in flight (hybridization degree), % | 0.35 | 0.4 | 0.5 | 0.6 |
| Required electric power of FC, kW | 175.0 | 200.0 | 250.0 | 300.0 |
| Total battery charge required for taxiing, takeoff and climbing, kWh | 287.17 | |||
| Mass of battery, kg | 13.3 | 26.7 | 53.3 | 80.0 |
| FC SOFC high temperature, 900°C | ||||
| Module efficiency, % | 0.65 | |||
| Mass of FC stack, kg | 175.00 | 200.00 | 250.00 | 300.00 |
| Volume of FC stack, l | 583.33 | 666.67 | 833.33 | 1000.00 |
| Mass of FC system, kg | 250.00 | 285.71 | 357.14 | 428.57 |
| Released thermal power of FC system, kW | 61.25 | 70 | 87.5 | 105 |
| Required hydrogen consumption, kg/h | 6.82 | 7.80 | 9.75 | 11.70 |
| Required kerosene consumption, kg/h | 20.77 | 23.74 | 29.67 | 35.61 |
| Mass of required kerosene, kg | 49.59 | 56.67 | 70.84 | 85.01 |
| Water consumption at FC outlet, kg/s | 0.02 | 0.02 | 0.02 | 0.03 |
| Required water consumption at cracking reactor inlet, kg/s | 0.011 | 0.013 | 0.016 | 0.019 |
| Available water remainder, kg/s | 0.006 | 0.007 | 0.008 | 0.010 |
| Mass of cracking reactor, kg | 6.71 | 7.67 | 9.59 | 11.50 |
| Volume of cracking reactor, l | 11.11 | 12.69 | 15.87 | 19.04 |
| Number of electric motors, pcs | 2 | |||
| Mass of electric motor, kg | 8.75 | 10.00 | 12.50 | 15.00 |
| Mass of electric motor control unit + DC/DC converter, kg | 7.29 | 8.33 | 10.42 | 12.50 |
Comparison of calculated results and experimental data for the L-410UVP-E20 aircraft_
| Performance parameter | Experimental data | Calculated data | Relative error, % |
|---|---|---|---|
| Takeoff length, m | 390 | 389 | 0.25 |
| Take-off distance, m | 560 | 558 | 0.35 |
| Fuel consumption per kilometer, kg/km | 0.76 | 0.785 | 3.29 |
| Hourly fuel consumption, kg/h | 249 | 244 | 2.0 |