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Influence of high-speed arc metallization wire feed rate on tribological and corrosion properties of 30HGSA steel coatings Cover

Influence of high-speed arc metallization wire feed rate on tribological and corrosion properties of 30HGSA steel coatings

Open Access
|Dec 2024

Figures & Tables

Figure 1

(a) Technological scheme of SX-600 (1 – metallizer body; 2 – wire feeding mechanism; 3 – air supply channel; 4 – electrode wires; 5 – electric arc with sprayed wire particles; 6 – sprayed coating), (b) appearance of the gun, and (c) appearance of the supersonic EAM complex.

Figure 2

Microstructure and elemental analysis of coatings: (a) No. 1, (b) No. 2, and (c) No. 3.

Figure 3

Results of X-ray diffraction analysis: No. 1, No. 2, and No. 3.

Figure 4

Surface morphology and roughness measurement results of coatings: (a) No. 1, (b) No. 2, and (c) No. 3.

Figure 5

Images of micropores obtained using ImageJ software package: (a) No. 1, (b) No. 2, and (c) No. 3.

Figure 6

Results of hardness measurement: No. 1, No. 2, and No. 3.

Figure 7

Polarization curves obtained from electrochemical corrosion tests on samples. Tafel extrapolation diagram of electrochemical corrosion measurements at different quenching rates on mild steel samples. E corr: corrosion potential, i corr: corrosion current rate.

Figure 8

Tribological test results: (a) friction coefficients and (b) wear volume.

Figure 9

SEM images of a worn surface: (a) No. 1, (b) No. 2, and (c) No. 3.

Corrosion parameters of the samples_

SampleCorrosion current I к (µA/cm2)Free corrosion potential E к (V)Corrosion rate (mm/year)
Steel 453.3807 × 10−5 0.4920.3966
13.484 × 10−5 0.430160.40872
22.1462 × 10−5 0.465690.25178
31.0961 × 10−5 0.432510.12859

Porosity values of the obtained coatings_

SampleAverage pore size (nm)Porosity percentage (%)
No. 145.4742.536
No. 220.0281.776
No. 319.0601.018

Chemical composition of 30HGSA grade steel_

C (%)Mn (%)Si (%)S (%)P (%)Cr (%)Ni (%)
0.25–0.350.8–1.20.8–1.2≤0.025≤0.0250.8–1.2≤0.4

Regimes of 30HGSA coating application by EAM_

SampleVoltage (V)Current (A)Wire feed speed (cm/s)Compressed air pressure (atm)Spraying distance (mm)Number of samples
No. 1 100481503
No. 24320083
No. 3 300163
DOI: https://doi.org/10.2478/msp-2024-0030 | Journal eISSN: 2083-134X | Journal ISSN: 2083-1331
Language: English
Page range: 171 - 180
Submitted on: Jul 12, 2024
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Accepted on: Sep 24, 2024
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Published on: Dec 31, 2024
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2024 Bauyrzhan Rakhadilov, Aibek Shynarbek, Dauir Kakimzhanov, Nazerke Muktanova, Rinat Kusainov, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.