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Investigating the steel–cement interface in high-temperature, high-pressure carbon dioxide environments Cover

Investigating the steel–cement interface in high-temperature, high-pressure carbon dioxide environments

By: Ge Zhu  
Open Access
|Mar 2024

Figures & Tables

Fig. 1.

Binocular photographs and SEM image of N80 steel surface before and after CO2 exposure

Fig. 2.

Potentiodynamic polarization curves for N80 steel

Fig. 3.

SEM image of (A) unexposed and (B) post-exposure cement paste. (C) XRD patterns of cement paste before and after CO2 exposure

Fig. 4.

TGA curves for unexposed and post-exposure cement paste

Fig. 5.

Nano-indentation test results for cement paste

Fig. 6.

Ultrasonic testing results for the steel-cement interface

Fig. 7.

(A) SEM image and (B) EDX spectrum of the steel-cement interface after CO2 exposure. (C) potentiodynamic polarization curves at the steel-cement interface

Fig. 8.

(A) XRD patterns showing corrosion products on N80 steel. (B) FTIR spectra of degraded layers on N80 steel

Fig. 9.

Micro-Raman spectra of the interface region

Fig. 10.

Electrochemical parameters of steel at the interface

Fig. 11.

ICP-MS results showing ion flux in CO2 environments

Summary of EIS measurements for N80 steel

SampleRel+b (kΩ/cm2)Qpn, Y0(Ωsn1){{Y}_{0}}\left(\Omega_{s}^{n-1} \right)nRpn (kΩ/cm2)Qpn, Y0(Ωsn1){{Y}_{0}}\left(\Omega_{s}^{n-1} \right)nRct (kΩ/cm2)
Before CO2 exposure84.03±3.205.78E−09±2.89E−100.5708±0.028530.24±1.211.05E−04±5.25E−060.6877±0.0344355.21±14.21
After CO2 exposure22.24±0.892.53E−09±1.26E−100.5541±0.02772.99±0.121.73E−03±8.65E−050.8153±0.0408200.40±8.02

Ultrasonic Testing results for the steel-cement interface

Exposure Duration (Months)Acoustic Impedance (MRayl)Velocity of Sound (m/s)Signal Amplitude (dB)
0 (Control)45.0±4.35940±80−12.5±0.5
143.5±3.25720±70−10.4±0.3
242.7±1.55610±60−9.7±0.4
340.0±3.25570±60−8.5±0.5
438.5±2.45550±70−7.2±0.4
536.2±2.05430±80−6.5±0.3
634.1±1.45370±50−5.9±0.4

ICP-MS results showing ion flux in CO2 environments

Exposure Duration (Months)Iron Concentration (ppm) in BrineCalcium Concentration (ppm) in BrineSilicon Concentration (ppm) in Brine
0 (Control)0.5±0.081.2±0.120.8±0.05
11.1±0.071.8±0.091.2±0.08
22.0±0.092.5±0.301.7±0.05
33.2±0.123.5±0.252.3±0.06
44.5±0.224.8±0.333.1±0.07
55.9±0.216.2±0.514.0±0.12
67.5±0.437.9±0.345.2±0.44

Nano-indentation test results for cement paste

Exposure Duration (Months)Hardness (GPa)Elastic Modulus (GPa)Indentation Depth (μ m)
0 (Control)1.25±0.0425.0±0.362.50±0.04
11.15±0.0323.8±0.652.65±0.07
21.05±0.0722.6±0.442.80±0.03
30.95±0.0321.4±0.272.95±0.08
40.85±0.0420.2±1.033.15±0.11
50.75±0.0519.0±0.853.30±0.09
60.65±0.0617.8±0.783.50±0.14

Electrochemical parameters of steel at the interface

Exposure Duration (Months)Corrosion Potential (mV, SCE)Corrosion Current Density (μA/cm2)Polarization Résistance (kΩ/cm2)
0 (Control)−453±130.5±0.0320±0.4
1−472±110.8±0.0418±0.6
2−497±101.2±0.0316±0.7
3−514±71.6±0.0413±0.5
4−532±112.1±0.0310±0.9
5−553±142.7±0.028±0.7
6−572±73.4±0.035±0.8
DOI: https://doi.org/10.2478/msp-2023-0045 | Journal eISSN: 2083-134X | Journal ISSN: 2083-1331
Language: English
Page range: 57 - 67
Submitted on: Dec 6, 2023
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Accepted on: Feb 21, 2024
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Published on: Mar 21, 2024
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2024 Ge Zhu, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.