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Numerical and experimental analysis of the notch effect on fatigue behavior of polymethylmethacrylate metal based on strain energy density method and the extended finite element method Cover

Numerical and experimental analysis of the notch effect on fatigue behavior of polymethylmethacrylate metal based on strain energy density method and the extended finite element method

Open Access
|Dec 2023

Figures & Tables

Fig. 1.

Rotary bending fatigue machine SM1090
Rotary bending fatigue machine SM1090

Fig. 2.

Manufacture of notched specimens
Manufacture of notched specimens

Fig. 3.

Recommended specimen sizes
Recommended specimen sizes

Fig. 4.

Stress components located at the point of the tip of the V-notch, in a polar coordinate system
Stress components located at the point of the tip of the V-notch, in a polar coordinate system

Fig. 5.

Circular zone nears tip of V-notch [8], 2γ = 2π − 2α
Circular zone nears tip of V-notch [8], 2γ = 2π − 2α

Fig. 6.

Control volume A0 for (a) sharp crack, (b) V-notch
Control volume A0 for (a) sharp crack, (b) V-notch

Fig. 7.

Control volume for U-notch: (a) mixed-mode I/II, (b) open mode I
Control volume for U-notch: (a) mixed-mode I/II, (b) open mode I

Fig. 8.

Bi-dimensional finite elements model
Bi-dimensional finite elements model

Fig. 9.

Crack propagation emanating from the V notch and the location of the control volume
Crack propagation emanating from the V notch and the location of the control volume

Fig. 10.

Comparisons of experimental and simulation values of ASED for sharp V notch and blunt U notch via fatigue life
Comparisons of experimental and simulation values of ASED for sharp V notch and blunt U notch via fatigue life

Fig. 11.

Approximation of ASED via fatigue life
Approximation of ASED via fatigue life

Fig. 12.

Location of the zone of maximum principal stress (crack initiation zone) for (a) U notch R = 2 mm and (b) V notch 2α = 140°
Location of the zone of maximum principal stress (crack initiation zone) for (a) U notch R = 2 mm and (b) V notch 2α = 140°

Fig. 13.

Effect of loading on averaged energy density for V-notch via fatigue life (logarithmic values)
Effect of loading on averaged energy density for V-notch via fatigue life (logarithmic values)

Fig. 14.

Effect of loading on averaged energy density blunt U notch
Effect of loading on averaged energy density blunt U notch

Fig. 15.

Effect of the number of mesh elements
Effect of the number of mesh elements

Correlations of experimental and numerical results

Experimental test
Notch typeNumber of test repetitionsMin. number of cyclesMax. number of cyclesStandard deviation of cyclesMinimum energyMaximum energyStandard deviation of energy
U-notch radius 0.2 mm422640201,86582391.5970.2930.5070.094
V-notch angle 20°4521,218151,88375622.870.2290.4610.107
V-notch angle 140°411032311,170129198.700.1660.5040.143
U-notch radius 2 mm525,239341,478125086.760.1120.2830.074
Simulation tests
Notch typeNumber of test repetitionsMin number of cyclesMax number of cyclesStandard deviation of cyclesMinimum of energyMaximum of energyStandard deviation of energy
U-notch radius 0.2 mm415254326,645146,519.2220.2550.4380.080
V-notch angle 20°5150.43151,88367,693.930.2290.6090.141
V-notch angle 140°43890.9785,33742857.970.2530.5380.139
U-notch radius 2 mm522938.2442,920169,677.830.1240.3130.081

Local energy modeling near notch

Experimental
Notch typeCorrelation coefficientsExperimental: Local energy near notch
U-notch radius 0.2 mmR2 = 0.9881WU0.2 = 6,1122.(2N)-0.248
V-notch angle 20°R2 = 0.9591WV20 = 0,9019.(2N)-0.13
V-notch angle 140°R2 = 0.9656WU140 = 10,939.(2N )-0.325
U-notch radius 2 mmR2 = 0.8875WU2 = 14,731.(2N )-0.381
Simulation
Notch typeCorrelations coefficientsSimulation: Local energy near notch
U-notch radius 0.2 mmR2 = 0.967WU0.2 = 25.707.(2N )-0.354
V-notch angle 20°R2 = 0.857WV20 = 1.944. (2N )-0.2093
V-notch angle 140°R2 = 0.890WU140 = 15.357.(2N )-0.392
U-notch radius 2 mmR2 = 0.8305WU2 = 12.483.(2N )-0.37

Mechanical properties of PMMA

Tensile strength (MPa)Flexural strength (MPa)Modulus of elasticity (MPa)Density (kg/m3)Elongation (%)Poisson’s rateFracture Toughness (MPa.√m)
70.51103000119060.31.863
DOI: https://doi.org/10.2478/msp-2023-0027 | Journal eISSN: 2083-134X | Journal ISSN: 2083-1331
Language: English
Page range: 401 - 413
Submitted on: May 12, 2023
Accepted on: Oct 2, 2023
Published on: Dec 7, 2023
Published by: Wroclaw University of Science and Technology
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2023 Mustafa Moussaoui, Abdelkhader Bendriss, Antar Tahiri, Ahmed Kellai, Souad Zergod, Hamza Djeloud, Brahim Kalil Hachi, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.