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Tribosynthesis of friction films and their influence on the functional properties of copper-based antifriction composites for printing machines Cover

Tribosynthesis of friction films and their influence on the functional properties of copper-based antifriction composites for printing machines

Open Access
|May 2023

Figures & Tables

Fig. 1

Technological scheme for manufacturing copper-based antifriction composites
Technological scheme for manufacturing copper-based antifriction composites

Fig. 2

Schematic setup of VMT-1 friction testing machine
Schematic setup of VMT-1 friction testing machine

Fig. 3

Structure of Cu-5%Ni-3%Mo-9%CaF2 composite: (A) optical metallography; (B) electron microscopic image
Structure of Cu-5%Ni-3%Mo-9%CaF2 composite: (A) optical metallography; (B) electron microscopic image

Fig. 4

Antifriction film on friction surfaces: (A) examined composite Cu+5%Ni+3%Mo+9%CaF2; (B) counterface of 40Kh steel (analog of 1.7045, 42Cr4 steel, DIN standard, Germany)
Antifriction film on friction surfaces: (A) examined composite Cu+5%Ni+3%Mo+9%CaF2; (B) counterface of 40Kh steel (analog of 1.7045, 42Cr4 steel, DIN standard, Germany)

Fig. 5

Antifriction film with places for micro-X-ray spectral analysis (spectra 1, 2, and 3)
Antifriction film with places for micro-X-ray spectral analysis (spectra 1, 2, and 3)

Fig. 6

Micro-X-ray spectral analysis of film sections
Micro-X-ray spectral analysis of film sections

Fig. 7

Deformation and wear process of the antifriction film area: (A) beginning of deformation; (B) forming a crest before peeling off the area
Deformation and wear process of the antifriction film area: (A) beginning of deformation; (B) forming a crest before peeling off the area

Fig. 8

Wear of the film section: (A) peeling; (B) crushing and dispersion
Wear of the film section: (A) peeling; (B) crushing and dispersion

Chemical composition of spectrum 2

ElementIntensityWeight%Weight%, σAtomic%
CK3.186749.380.5777.22
OK0.55125.610.297.44
FK0.42151.020.221.03
PK0.94020.060.040.04
SK0.77280.530.120.23
CaK1.27031.030.070.52
FeK0.92340.980.110.31
NiK0.79662.740.140.91
CuK0.883735.270.5211.68
MoL0.69793.380.290.62
Result 100.00 100.00

Chemical composition of spectrum 3

ElementIntensityWeight%Weight%, σAtomic%
CK4.743967.590.5789.30
OK0.42073.780.343.71
FK0.36120.630.270.53
SK0.87110.360.090.13
CaK1.03721.560.080.58
CrK0.92610.380.060.05
FeK0.89680.440.060.11
NiK0.81981.540.120.38
CuK0.824621.590.404.99
MoL0.77342.130.220.22
Result 100.00 100.00

Comparative antifriction properties of the studied composite and cast bronze

Composition, wt.%Friction coefficient (f)/wear rate (I), μm/km, at load of 4.0 MPa and rotation speed, rphMaximum permissible rotation speed, rphComments
3,0005,0007,000
Cu + 5Ni + 3Mo + 9CaF20.21/610.24/750.28/1537,500Antifriction films have formed on the contact surfaces
Cast bronze CuSn5ZnPb* [1]0.37–0.41/388–405Plastic deformation800–1,000Liquid oil smokes and burns

Chemical composition of spectrum 1

ElementIntensityWeight%Weight%, σAtomic%
CK2.081612.570.7139.81
OK0.78604.710.259.91
FK0.54221.820.253.54
SK0.82070.230.220.31
CaK1.05031.470.091.35
FeK1.11680.470.110.30
NiK0.97994.580.222.80
CuK0.944166.840.8039.23
MoL0.67767.310.642.75
Result 100.00 100.00
DOI: https://doi.org/10.2478/msp-2022-0051 | Journal eISSN: 2083-134X | Journal ISSN: 2083-1331
Language: English
Page range: 147 - 157
Submitted on: Feb 9, 2023
Accepted on: Mar 18, 2023
Published on: May 2, 2023
Published by: Wroclaw University of Science and Technology
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2023 Kayode Olaleye, Tetiana Roik, Adam Kurzawa, Oleg Gavrysh, Dariusz Pyka, Mirosław Bocian, Krzysztof Jamroziak, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.