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Expert knowledge-based peak current mode control of electrosurgical generators for improved output power regulation Cover

Expert knowledge-based peak current mode control of electrosurgical generators for improved output power regulation

Open Access
|Nov 2023

Figures & Tables

Figure 1:

Desired output characteristic. Current in amperes and voltage in volts.

Figure 2:

Circuit diagram of Electrosurgical generator.

Figure 3:

Buck converter.

Table 1:

Parameters of buck converter.

ParameterValueUnit
Input voltage (Vg)50Volt
Maximum output voltage (Vb)45Volt
Maximum average current (Iavg)3Ampere
Duty cycle (D)46Percent
Switching frequency (fs)1 x 106Hz
Inductance (L)100 x 10−6Henry
Figure 4:

High frequency DC-AC Inverter.

Table 2:

Parameters of inverter.

ParameterValueUnit
Maximum Input DC voltage (yfc)45Volt
Maximum output voltage (VRMS)120Volt
Maximum output current (IRMS)1Ampere
Switching frequency (fs)500 x 103Hz
Transformer turn ratio1:3-
Impedance range10-340Ohms
Reference power command50Watt
Figure 5:

CMC buck output current waveform.

Figure 6:

Switch network terminal quantities of buck converter.

Figure 7:

Waveforms for circuit.

Figure 8:

Averaged switch network derived from equation (7).

Figure 9:

Maximum voltage limit using duty cycle.

Figure 10:

Waveforms in PCM control.

Figure 11:

Realization of Peak current mode controller.

Figure 12:

PCM control waveforms showing instability

Figure 13:

PCM controller’s stability is improved by adding an artificial ramp.

Figure 14:

Steady-state inductor current.

Figure 15:

Peak to average error in ideal curve using PCMC.

Figure 16:

PCM control with and without artificial ramp.

Figure 17:

Impact of PAE and artificial ramp error.

Figure 18:

Transient response under step load.

Figure 19:

Rules derivation from ideal curve.

Figure 20:

Output curve using EK-PCMC.

Figure 21:

Block diagram of ESU with EK-PCMC control.

Figure 22:

Comparison of VI curves for Ideal, PCMC, and EK-PCMC.

Figure 23:

Output current comparison under load variations.

Figure 24:

Output voltage comparison under load variations.

Figure 26:

Output Power for decreasing load steps.

Figure 27:

Output power (zoomed).

Figure 28:

Output Power for increasing load steps.

Table 3:

Performance comparison between proposed and PCMC.

ControllerIntegral square error (ISE)Integral absolute error (IAE)
PCMC0.31900.0175
EK-PCMC0.08220.0036
Table 4:

Performance comparison between proposed and previous work for increasing load.

Performance criteriaPrevious workEK-PCMC
Step Response at 50W power at Impedance=90 ohm at time 0s
Power overshoot4.20%0.188%
Rise time of Power0.89 ms0.0047 ms
Settling time of power2.1 ms0.017 ms
Load step from Z1 to Z2(90 ohm to 120 ohm) at time 0.01s
Power overshoot9%3.2%
Load step from Z2 to Z3(120 ohm to 150 ohm) at time 0.02s
Power overshoot10%2.6%
Table 5:

Performance comparison between proposed and previous work for decreasing load.

Performance criteriaPrevious workEK-PCMC
Step Response at 50W power at Impedance=90 ohm
Power overshoot4.20%0.188%
Rise time of Power0.89 ms0.0047 ms
Settling time of power2.1 ms0.017 ms
Load step from Z1 to Z2(90 ohm to 60 ohm) at time 0.01s
Power UndershootNA3.2%
Load step from Z2 to Z3(120 ohm to 30 ohm) at time 0.02s
Power UndershootNA(In constant current mode)
Language: English
Page range: 32 - 46
Submitted on: May 15, 2023
Accepted on: Nov 13, 2023
Published on: Nov 17, 2023
Published by: University of Oslo
In partnership with: Paradigm Publishing Services

© 2023 Muhammad Mohsin Rafiq, Asier Ibeas, Nasim Ullah, published by University of Oslo
This work is licensed under the Creative Commons Attribution 4.0 License.