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Bio-Based Feather–Wool Nonwoven Thermal Insulation for Intelligent Beehives: Field Validation Using IoT Telemetry Cover

Bio-Based Feather–Wool Nonwoven Thermal Insulation for Intelligent Beehives: Field Validation Using IoT Telemetry

Open Access
|Aug 2026

Figures & Tables

Figure 1

Chicken feathers (a), wool (b), and thermal insulation nonwoven (c).

Figure 2

Complete process of nonwoven manufacturing by needle punching.

Figure 3

Thermal insulation cover.

Figure 4

Needle-punching production line for nonwoven insulation using needle punching method.

Figure 5

Infrared heating unit used for thermal consolidation of the feather–wool nonwoven composite prior to lamination.

Figure 6

Two-roll calender used for continuous thermal bonding and lamination of the multilayer insulation composite.

Figure 7

Continuous lamination process of the feather–wool nonwoven composite with compostable film and spunbond layers.

Figure 8

The layering of a composite intended for the construction of a beehive thermal insulation.

Figure 9

Measuring kit.

Figure 10

Relationship between external and internal hive temperature, illustrating the thermal buffering effect of the nonwoven insulation layer.

Figure 11

Comparison of temperature, humidity and acoustic activity recorded in empty and occupied hives with and without bio-based nonwoven insulation. Hive 01 – empty hive without insulation, Hive 02 – empty hive with insulation, Hive 03 – hive with bees, without insulation, and Hive 04 – hive with bees, with insulation.

Figure 12

Frequency of bee activity in relation to hive weight and months of the year.

Figure 13

Acoustic and environmental activity patterns in relation to hive conditions and external environmental parameters.

Figure 14

Acoustic and environmental activity patterns in hives with insulation in relation to other parameters.

Table 1

Comparison of thermal conductivity values for selected bio-based and recycled nonwoven insulation materials

PropertyFlax/hemp (lignocellulosic)WoolCellulose (regenerated)PLA (biopolymer)Recycled textile nonwovensFeather/wool nonwoven
Thermal conductivity λ (W/mK)0.038–0.0450.035–0.0400.035–0.0420.064–0.0900.040–0.0550.19–0.20
DOI: https://doi.org/10.2478/ftee-2026-0007 | Journal eISSN: 2300-7354 | Journal ISSN: 1230-3666
Language: English
Page range: 64 - 75
Submitted on: Dec 29, 2025
Accepted on: Jul 14, 2026
Published on: Aug 18, 2026
Published by: Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
In partnership with: Paradigm Publishing Services
Publication frequency: Volume open

© 2026 Sebastian Górecki, Krystyna Wrześniewska-Tosik, Michalina Pałczyńska, Damian Walisiak, Tomasz Kowalewski, Szymon Przybył, published by Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.