Have a personal or library account? Click to login
Design of Hybrid Yarn with the Combination of Fiber and Filaments and Its Effect on the Denim Fabric Performance Cover

Design of Hybrid Yarn with the Combination of Fiber and Filaments and Its Effect on the Denim Fabric Performance

Open Access
|Apr 2023

Figures & Tables

Fig. 1.

Illustration of core-spun and dual core-spun yarns view (Picture is drawn by the author)
Illustration of core-spun and dual core-spun yarns view (Picture is drawn by the author)

Fig. 2.

Schematic illustration of modified ring spinning method for dual core-spun yarn; (a) modified ring spinning arrangement, (b) combination of materials, (c) cross-sectional view of dual core-spun yarn. [16, 29]
Schematic illustration of modified ring spinning method for dual core-spun yarn; (a) modified ring spinning arrangement, (b) combination of materials, (c) cross-sectional view of dual core-spun yarn. [16, 29]

Fig. 3.

Strength of dual core-spun yarns
Strength of dual core-spun yarns

Fig. 4.

Elongation% of dual core-spun yarns
Elongation% of dual core-spun yarns

Fig. 5.

Unevenness% of dual core-spun yarns
Unevenness% of dual core-spun yarns

Fig. 6.

Hairiness% of dual core-spun yarns
Hairiness% of dual core-spun yarns

Fig. 7.

Weight of dry and washed fabrics
Weight of dry and washed fabrics

Fig. 8.

Elasticity% of the fabrics
Elasticity% of the fabrics

Fig. 9.

Growth% of the fabric
Growth% of the fabric

Fig. 10.

Warp and weft tensile strength (kgf) of the fabrics
Warp and weft tensile strength (kgf) of the fabrics

Fig. 11.

Warp and weft tearing strength (grf) of the fabrics
Warp and weft tearing strength (grf) of the fabrics

Fig. 12.

Warp and weft shrinkage% of the fabrics
Warp and weft shrinkage% of the fabrics

Fig. 13.

Stiffness of the fabrics
Stiffness of the fabrics

Regression model and ANOVA table for yarn properties

Model SummaryANOVA
Dependent VariablesRR SquareAdjusted R SquareStd. error of the EstimateDependent variablesFSig.
Strength0.7640.5840.5700.67503Yarn Strength40.2870.000
Elongation0.7700.5930.5790.88906Yarn elongation41.8360.000
Unevenness0.6490.4210.4010.43800Yarn Unevenness20.8460.000
Hairiness0.6050.3660.3440.56914Yarn Hairiness16.5260.000

Regression coefficients for yarn properties response variables using values of the independent variables

Coefficient
StrengthElongationUnevenness Hairiness
TermsCoefficientSig.CoefficientSig.CoefficientSig.CoefficientSig.
Constant24.0980.0009.3570.0006.2040.00015.2860.000
Yarn count−0.5490.0000.0200.8280.3030.000−0.3480.000
Elastane fineness−0.0190.0000.0300.000−0.0060.000−0.0070.001
Filament type−0.0250.776−0.6790.0000.1160.044−0.1270.087

Test method standard used in this study for yarn and fabric

Yarn TestStandardFabric testStandard
Yarn count (dtex)TS 244 EN ISO 2060Weight (gsm)ASTM D3776
Uster unevenness (%)TS 2394Tear strength (grf)ASTM D1424
Yarn hairiness (%)TS12863Tensile strength (kgf)ASTM D5034
Yarn breaking tenacity (%)TS 245 EN ISO 2062Shrinkage (%)AATCC 135
Yarn and fabric sample acceptance and conditioningASTM D 1776Stiffness (kgf)ASTM D4032
Elasticity & growth (%)ASTM D3107

ANOVA table for fabric properties of regression analysis

ANOVA
Dependent variablesFSig.Dependent variablesFSig.
Fabric dry weight134.7490.000Warp tensile strength112.2400.000
Fabric washed weight332.4050.000Weft tensile strength303.8670.000
Fabric elasticity431.1070.000Warp tearing strength78.7680.000
Fabric growth% 30s17.6430.000Weft tearing strength110.9750.000
Fabric growth% 2 hr12.5520.000Warp shrinkage7.0520.000
Stiffness155.3640.000Weft shrinkage71.4920.000

Regression coefficients for fabric properties response variables using values of the independent variables

Dependent variable constantyarn countelastanefilament
Fabric dry weightcoefficient360.750−6.2890.438−3.517
significance0.0000.0000.0000.000
Fabric washed weightcoefficient302.0340.3110.899−5.550
significance0.0000.7190.0000.000
Fabric elasticitycoefficient−33.9903.6390.247−0.342
significance0.0000.0000.0000.225
Fabric growth% 30scoefficient−0.6330.4440.0030.067
significance0.5650.0000.1330.389
Fabric growth% 2 hrcoefficient−2.4150.4220.006−0.117
significance0.0710.0000.0260.213
Warp tensile strengthcoefficient71.3300.1000.160−1.383
significance0.0000.7090.0000.000
Weft tensile strengthcoefficient104.200−4.1110.0020.417
significance0.0000.0000.6060.015
Warp tearing strengthcoefficient4324.97326.7832.50010.800
significance0.0000.0000.0000.093
Weft tearing strengthcoefficient9024.065−331.2890.049139.200
significance0.0000.0000.9400.000
Warp shrinkagecoefficient−10.8490.489−0.0230.083
significance0.0010.0090.0000.709
Weft shrinkagecoefficient23.793−2.456−0.0660.700
significance0.0000.0000.0000.011
Stiffnesscoefficient0.3060.0060.005−0.033
significance0.0110.4130.0000.000

Properties of cotton fiber, roving, and filaments used in this study

Cotton fiber HVIRoving propertiesFilamentStrength, cN/TexElongation%
SCI140.3Count Ne0.7PET/PTT 55 dtex35.4228.54
Mic.4.98U%3.98PTT 56 dtex37.7527.85
UHML (mm)30.5CVm%5.01PET 55 dtex44.5223.50
SFI6.13CVm 1m%1.65PET/PTT 83 dtex42.5326.66
Strength (g/tex)33.37CVm 3m%1.25PTT 84 dtex35.3625.02
Elongation (%)8.4CVm 5m%1.14PET 83 dtex40.3923.73

Regression analysis model summary for fabric properties

Model Summary
Dependent VariablesRR SquareAdjusted R SquareStd. Error
Fabric dry weight0.9080.8250.8186.97576
Fabric washed weight0.9590.9210.9188.17244
Fabric elasticity0.9680.9380.9352.16641
Fabric growth% 30 sec0.6170.3810.3590.59702
Fabric growth% 2hr0.5520.3050.2800.72006
Warp tensile strength0.8920.7970.7892.53191
Weft tensile strength0.9560.9140.9111.29636
Warp tearing strength0.8560.7330.72449.19050
Weft tearing strength0.8910.7950.788182.10435
Warp shrinkage0.4440.1970.1691.72689
Weft shrinkage0.8450.7140.7042.07561
Stiffness0.9190.8440.8390.06412

Structure of composite/hybrid yarns used in this study

SampleSheathCoreCompositionLinear density
DT1Cotton55 dtex PET/PTT44 dtex Elastane80.45% CO + 15.52% T400® + 4.03%Elastane328.06 dtex (Ne 18/1)
DS1Cotton56 dtex PTT44 dtex Elastane80.17% CO + 15.80% Solotex® + 4.03%Elastane328.06 dtex (Ne 18/1)
DP1Cotton55 dtex PET44 dtex Elastane80.29% CO + 15.68% PET + 4.03%Elastane328.06 dtex (Ne 18/1)
CT1Cotton83 dtex PET/PTT44 dtex Elastane75.60% CO + 20.82% T400® + 3.58%Elastane369.06 dtex (Ne 16/1)
CS1Cotton84 dtex PTT44 dtex Elastane75.35% CO + 21.07% Solotex® + 3.58%Elastane369.06 dtex (Ne 16/1)
CP1Cotton83 dtex PET44 dtex Elastane75.51% CO + 20.91%PET + 3.58%Elastane369.06 dtex (Ne 16/1)
DT2Cotton55 dtex PET/PTT78 dtex Elastane77.91% CO + 15.52% T400® + 6.57%Elastane328.06 dtex (Ne 18/1)
DS2Cotton56 dtex PTT78 dtex Elastane77.63% CO + 15.80% Solotex® + 6.57%Elastane328.06 dtex (Ne 18/1)
DP2Cotton55 dtex PET78 dtex Elastane77.75% CO + 15.68% PET + 6.57%Elastane328.06 dtex (Ne 18/1)
CT2Cotton83 dtex PET/PTT78 dtex Elastane73.34% CO + 20.82% T400® + 5.84%Elastane369.06 dtex (Ne 16/1)
CS2Cotton84 dtex PTT78 dtex Elastane73.09% CO + 21.07% Solotex® + 5.84%Elastane369.06 dtex (Ne 16/1)
CP2Cotton83 dtex PET78 dtex Elastane73.25% CO + 20.91% PET + 5.84%Elastane369.06 dtex (Ne 16/1)
DT3Cotton55 dtex PET/PTT117 dtex Elastane74.63% CO + 15.52% T400® + 9.85%Elastane328.06 dtex (Ne 18/1)
DS3Cotton56 dtex PTT117 dtex Elastane74.35% CO + 15.80% Solotex® + 9.85%Elastane328.06 dtex (Ne 18/1)
DP3Cotton55 dtex PET117 dtex Elastane74.47% CO + 15.68% PET + 9.85%Elastane328.06 dtex (Ne 18/1)
CT3Cotton83 dtex PET/PTT117 dtex Elastane70.43% CO + 20.82% T400® + 8.75%Elastane369.06 dtex (Ne 16/1)
CS3Cotton84 dtex PTT117 dtex Elastane70.18% CO + 21.07% Solotex® + 8.75%Elastane369.06 dtex (Ne 16/1)
CP3Cotton83 dtex PET117 dtex Elastane70.34% CO + 20.91% PET + 8.75%Elastane369.06 dtex (Ne 16/1)
DOI: https://doi.org/10.2478/ftee-2023-0004 | Journal eISSN: 2300-7354 | Journal ISSN: 1230-3666
Language: English
Page range: 25 - 37
Published on: Apr 19, 2023
Published by: Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
In partnership with: Paradigm Publishing Services
Publication frequency: Volume open

© 2023 Osman Babaarslan, Md Abul Shahid, Fatma B. Doğan, published by Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.