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Product-Service System: A New Opportunity for the Welding Industry Cover

Product-Service System: A New Opportunity for the Welding Industry

Open Access
|Sep 2025

Figures & Tables

Figure 1.

The research methodology adopted in this article
(Source: Authors’ own research)
The research methodology adopted in this article (Source: Authors’ own research)

Figure 2.

Losses in the investigated welding company – Pareto–Lorenz analysis
(Source: Authors’ own research)
Losses in the investigated welding company – Pareto–Lorenz analysis (Source: Authors’ own research)

Figure 3.

Concept of Product–Service System for the welding industry
(Source: Authors’ own research)
Concept of Product–Service System for the welding industry (Source: Authors’ own research)

Analysis of five Product-Service System cases in industry (Source: Authors’ own research)

CompanyModelProductPSS typeIndustryInnovationCustomer benefitsEnvironmental impactChallenges
CaterpillarFleet Management SolutionsConstruction, mining, and other machineryResult-oriented PSSConstruction/heavy equipmentDigital heavy equipment fleet managementOptimize machine utilization, manage operating costsIncreased machine efficiency, reduced emissions and wasteIntegration with hetero geneous hardware and operating systems
KomatsuSmart ConstructionAutomatic construction machinesPlatform-oriented PSSConstructionDigital site managementIncrease project efficiency, improve site safetyOptimization of construction processes, reduction of wasteEnsuring data security and integration with existing systems
PhilipsLighting as a ServiceLightingResult-oriented PSSMiscellaneousSubscriptionbased lighting servicesAccess to modern lighting solutions without large upfront investmentEnergy efficiency, reduced consumption of raw materialsMaintaining quality of service and technological innovation
Rolls-RoycePower by the HourJet enginesResult-oriented PSSAviationHours-based maintenance of aircraft enginesReduction in maintenance costs, increased fleet availabilityOptimization of resource use, less wasteEnsuring continuous availability of parts and rapid response to failures
XeroxManaged Print ServicesCopiersResult-oriented PSSMiscellaneousComprehensive print managementReduction in operating costs, more efficient office processesReduction of paper and energy consumption, better waste managementPersonalizing services to specific business needs

Product-Service System design methods – classification by Product-Service System types that can be designed (Source: Authors’ own research)

PSS design method typeNumber of methods
Integration-oriented PSS37
Product-oriented PSS49
Service-oriented PSS64
Use-oriented PSS48
Results-oriented PSS40

Services selected by welding company employees from each area (Source: Authors’ own research)

Service areasManagementMiddle management and supervisorsWelders and employeesOther workers
Welding-related servicesService and maintenance of welding machinesService and maintenance of welding machinesTool and equipment maintenanceService and maintenance of welding machines
Spare parts and consumablesAnalysis of the causes of failureMachine operation trainingSpare parts and consumables
Installation and commissioningMonitoring and diagnostics of welding machinesCause analysisGuarantee
RentSpare parts and consumablesConsultation parts and consumablesRent
Services related to the welding processModernization and automation of welding processesPlanning and coordination of welding ordersAdvanced training for weldersAutomation and digitalization support
Diagnostics and analysis of welding processesOptimization of welding processesSupervision of the welding processTechnical and engineering consulting
Optimization of the consumption of welding materialsMaterial analysis and consultingTechnical and engineering consultingRisk management
Technical consultancyWelding project managementDelivery of materials and suppliesSupplies of binder and technical gases
Health and safety at work servicesOccupational risk assessment of weldersOccupational health and safety trainingPersonal protectionMeasurements of harmful factors in the work environment
Consulting in the field of ergonomics of workstationsWorkplace auditRisk assessment of useRisk management
Inspection and research of the working environmentVentilation and dust removal systemsWork clothesWork clothes
Personal protectionConsulting in the field of ergonomics of workstationsConsulting in the field of workplace ergonomicsPersonal protection
Quality management servicesTraining and certification for weldersQuality testing, weld certification, and inspectionsProduct quality controlCustomer complaint management
Legal support and advice on standards and certificationSupplies of binder and technical gasesBinder and technical suppliesBenchmarking and competition analysis
Quality management systemsData analysis and reportingAdvice and consultationsQuick response to qualitative incidents
Quality control of supplied raw materialsComplaints and non-compliance managementWorkshops on quality control methodsAlignment with industry standards and regulations
Environment servicesRecycling and waste managementEnvironmental auditEcological training for employeesRecycling and waste management
Environmental certificationTake-backRecycling and waste managementEnergetic audit
Development of corporate social responsibility programsLife cycle analysis of welding productsFiltration and emission reduction systemsOptimization of energy consumption
Optimization of energy consumptionFiltration and emission reduction systemsMonitoring of residue emissionsTake-back
Additional servicesFinancial and insurance servicesMarket analysis and competition researchServices related to employee health protectionSupplier management and supply chain audits
Human resources development and talent managementSoftware updatesAdaptation to regulations and industry standardsLegal and regulatory support
Maintenance of infrastructure and facilitiesAccess to welding parameter librariesPlanning responses to awarenessTechnical and engineering consulting
Legal services and intellectual property protectionAutomation and digitalization supportAnalysis of the cause of defects and non-conformitiesFinancial and insurance services

Concept of Product–Service System for the welding industry (Source: Authors’ own research)

OwnershipSaleService packagesBenefits for the customerBenefits for the manufacturerEnvironmental benefits
The manufacturer is the ownerSubscriptionBasic packageFocus on core businessIncreased customer valueReduction of harmful impact on the environment
-Payment for working timeStandard packageFlexibility and scalabilityIncreased competitive advantageReducing waste
-Payment for welds performedAdvanced packageReducing your total cost of ownershipDevelopment of longs-term relationships with customersReducing energy consumption
--Premium packageTechnical and service supportNew sources of revenueOptimization of binder, technical gases, and other materials
---Risk reductionIncreased brand awareness and company imageExtending the service life of the welding machine

Product-Service System design methods – classification by verification (Source: Authors’ own research)

Verification criterionNumber of methods
Verified in industrial practice19
Verified in scientific projects22
Proposed by scientists29

Service packages within the Product–Service System tailored for the welding industry (Source: Authors’ own research)

Services areasBasic packageStandard packageAdvanced packagePremium package
Welding-related servicesRentService and maintenance of welding machinesAnalysis of the causes of failureAutomation and digitalization support
GuaranteeSpare parts and consumablesMonitoring and diagnostics of welding machinesEmergency response plans
Installation and commissioningMaintenance of tools and ancillary equipmentMachine operation trainingFinancial and insurance services
Services related to the welding processSupply of raw materials and materialsAdvanced training for weldersTechnical and engineering consultingDiagnostics and analysis of welding processes
Supplies of binder and technical gasesSupervision of the welding processOptimization of welding processesModernization and automation of welding processes
Material analysis and consultingPlanning and coordination of welding ordersOptimization of the consumption of welding materialsAutomation and digitalization support
Health and safety at work servicesWork clothesWorkplace auditConsulting in the field of ergonomics of workstationsVentilation and dust removal systems
Personal protectionInspection and research of the working environmentMeasurements of harmful factors in the work environmentRisk management
Occupational health and safety trainingOccupational risk assessment of weldersServices related to employee health protectionMaintenance of infrastructure and facilities
Quality management servicesTraining and certification for weldersQuality control of supplied raw materialsQuick response to qualitative incidentsData analysis and reporting
Workshops on quality control methodsProduct quality controlLegal support and advice on standards and certificationAlignment with industry standards and regulations
Quality management systemsAdvice and consultationsComplaints and noncompliance managementQuality testing, weld certification, and inspections
Environment servicesWaste managementLife cycle analysis of welding productsEnergetic auditFiltration and emission reduction systems
Recycling and reusingEnvironmental certificationEnvironmental auditMonitoring emissions of harmful substances
Take-backEcological training for employeesEnvironmental consultingOptimization of energy consumption
Additional servicesWelding project managementRisk managementBenchmarking and competition analysisDevelopment of corporate social responsibility programs
Market analysis and competition researchLegal servicesSupplier management and supply chain auditsAnalysis of the causes of defects and non-conformities
Software updatesHuman resources development and talent managementIntellectual property protectionAccess to welding parameter libraries

Product-Service System design methods – classification by industry (Source: Authors’ own research)

IndustryNumber of methods
No reference – potentially arbitrary14
Domestic appliances, consumer electronics, and other equipment sector13
Mechanical engineering12
Production sector11
Logistics and transport10
Construction and environmental engineering6
Other sectors4
Energy sector4
Electronics sector3
IT sector3
Food sector3
Training sector2
Telecommunications sector2
DOI: https://doi.org/10.2478/fman-2025-0009 | Journal eISSN: 2300-5661 | Journal ISSN: 2080-7279
Language: English
Page range: 125 - 144
Published on: Sep 30, 2025
Published by: Warsaw University of Technology
In partnership with: Paradigm Publishing Services
Publication frequency: 1 issue per year

© 2025 Mariusz SALWIN, Tomasz CHMIELEWSKI, Andrzej KRASLAWSKI, published by Warsaw University of Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.