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|Nov 2023

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Figure 3.1.

Example of logged data before [Frame 1] and after [Frame 2] normalization.
Example of logged data before [Frame 1] and after [Frame 2] normalization.

Figure 3.2.

Example of logged data after transformation to load levels.
Example of logged data after transformation to load levels.

Figure 3.3.

Block flow diagram of extreme values filter.
Block flow diagram of extreme values filter.

Figure 3.4.

Example of extreme values filtration results.
Example of extreme values filtration results.

Figure 3.5.

Block flow diagram of the Rainflow Cycle Counting method.
Block flow diagram of the Rainflow Cycle Counting method.

Figure 3.6.

Example of stream generation in the Rainflow Cycle Counting method.
Example of stream generation in the Rainflow Cycle Counting method.

Figure 3.7.

Approximation process of the number of cycles N for uncharacteristic argument.
Approximation process of the number of cycles N for uncharacteristic argument.

Figure 4.1.

First test zone of EVF.
First test zone of EVF.

Figure 4.2.

Second test zone of EVF.
Second test zone of EVF.

Figure 4.3.

Third test zone of EVF.
Third test zone of EVF.

Figure 4.4.

First test zone of generated streams.
First test zone of generated streams.

Figure 4.5.

Second test zone of generated streams.
Second test zone of generated streams.

Figure 4.6.

Third test zone of generated streams.
Third test zone of generated streams.

Figure 4.7.

Global view on third test zone of generated streams.
Global view on third test zone of generated streams.

Figure 5.1.

Visualization of filtered load levels in function of time.
Visualization of filtered load levels in function of time.

Figure 5.2.

Even RCC streams.
Even RCC streams.

Figure 5.2.

Odd RCC streams.
Odd RCC streams.

Example of telemetry log used in calculations

DateTimeHdg(@)PtchRollAccX(g)RSSI(dB)AccY(g)AccZ(g)
2021-10-1016:27:29.650178.6065.6-17.0-0.0682-0.020.05
2021-10-1016:27:29.850178.6065.6-17.0-0.0687-0.020.05
2021-10-1016:27:30.050186.6049.70.5-0.0970-0.020.05
2021-10-1016:27:30.250186.6049.70.5-0.0970-0.090.14
2021-10-1016:27:30.450202.1049.70.5-0.0980-0.090.14
2021-10-1016:27:30.650202.1028.98.5-0.0785-0.110.21
2021-10-1016:27:30.850202.1028.98.5-0.0785-0.110.21
2021-10-1016:27:31.050233.7023.128.5-0.0290-0.080.19
2021-10-1016:27:31.250233.7023.128.5-0.0290-0.080.19
2021-10-1016:27:31.450273.1040.228.5-0.0287-0.080.19
2021-10-1016:27:31.650273.1040.244.10.0087-0.030.17
2021-10-1016:27:31.850273.1040.244.10.0080-0.030.17
2021-10-1016:27:32.050295.7054.741.50.0087-0.010.09
2021-10-1016:27:32.250295.7054.741.50.0087-0.010.09
2021-10-1016:27:32.450328.7059.734.90.0090-0.010.09

Active zone of matrix_

LL56789101112131415161718192021222324252627
271,45601,19900,9420,81400000000000000000
2601,4560000,9420,8140,6850000,17100-0,21400000000
250001,32701,071000,6850,5570000000-0,47100000
2401,71301,4561,3271,1991,07100,8140,6850,55700,30000000-0,4710000
230001,5841,45601,1991,0710,9420,8140,6850,5570000,0430000-0,599-0,7280
22000001,4561,32701,0710,9420,8140,6850,5570,4280,3000,1710,0430-0,214-0,343000
2100001,71301,4561,32701,0710,9420,8140,6850,5570,4280,30000,043-0,0860000
2000001,841001,456001,0710,9420,8140,6850,55700,3000,1710,0430-0,21400
19000001,8411,7131,5841,45601,1991,0710,9420,81400,5570,4280,300000-0,2140
18000001,97000001.3271,1991,07100.8140.6850,5570,4280,3000000
17000000000001,32701,0710,9420,8140,6850,5570,4280,300000
16000000000000001,0710,9420,8140,6850,5570,4280,30000
150000000000001,4561,3271,1991,0710,9420,8140,6850,55700,3000
14000000000000001,32701,0710,9420,81400,55700
130000000000000001,32701,0710,9420,8140,68500
12003,12600000000000001,3271,19900,9420,81400
1100000002,6120000000001,32701,0710,9420,8140
100000000000000000001,32701,0710,9420,814
90000000000000000001,45601,19900,942
80000000000000000001,58401,32700
70000000000000000000001,3271,199
600000000000000000001,713000
5000000000000000000001,71300

Active zone of generated half-cycle array [T]_

LL5678910111213141516171819202122232425
25101110000000000000000
24001020210110010011100
23010122011110000002010
22000122130421010030210
21000100135721211203010
20000000203810813105020000
19000000010351030530510000
18000000001207290521011010
17000000001338029311230000
160000000000108710811000
150000000000013051121110
14000000001000323874110
13000000000100110350100
12000000000000001023210
11000001000000000211020
10000000100000000002200
9000000000000000003022
8000000000000000011101
7000000000000000000011
6000000000000000000100
5000000000000000000100

Active zone of the fatigue level matrix [D]_

LL5678910111213141516171819202122232425
250.00019800,0001037.17E-054,86E-050000000000000000
24000,00010109.35E-0503,79E-051,14E-0503,53E-061,79E-06001,33E-07001,76E-091,54E-102,75E-1200
2300,00014306,82E-058.99E-055,73E-0501,03E-055,69E-062,96E-061,43E-060000001,58E-1102,75E-120
220006,67E-058,56E-055,41E-051,62E-052,76E-0509,76E-062,21E-064,46E-0704,26E-08006,82E-1101,58E-111,54E-100
210006,55E-05001.48E-052.44E-052.08E-051,37E-051,64E-062,96E-071,73E-071,83E-082,17E-091.31E-1006.82E-1101,76E-090
200000002,70E-0501,03F-051,20F-055,68F-061,41F-065,19F-075,25F-089,37F-1001,31E-100000
1900000006,09E-0603,27E-061,79E-068,72E-073,80E-072,85E-0809.37E-102.17E-090000
18000000002,10E 06l,45E0602,14E074,49E 0802,80E085,25E081,83E084,26E080l,33E070
17000000001,47E-061,25E-062,22E-073,55E-0804,49E-083,93E-074,79E-072,60E-070000
1600000000001,28E-0803,55E-082,14E-078,72E-071,41E-062,96E-074,46E-07000
15000000000001,28E-082,22E-0701,79E-066,25E-061,64E-061,11-061,43E-061,79E-060
14000000001,05E-070001,25E-061,45E-063,27E-061,20E-051,37E-059,76E-062,96E-063,53E-060
130000000001,05E-07001,47E-062,10E-0601,03E-052,08E-0505,69E-0600
12000000000000006,09E-0601,63E-052,76E-052,05E-051,14E-050
11000002,49E-060000000002,70E-051,48E-051,62E-0503,79E-050
100000002,49E-0600000000005,41E-055.73E-0500
9000000000000000000,00013009,35E-059.73E-05
8000000000000000006,55E-056,67E-056,82E-0507,71E-05
700000000000000000000.0001010.000103
60000000000000000000.00014300
50000000000000000000.00020000

Active zone of [na] matrix_

LL567891011121314151617la192021222324252627
272.82602,56902,3122,18400000000000000000
2602,5690002,0551,9271,7980001,285000,89900000000
250002,18401,927001,5421,41300000000,38500000
2402,31202,0551,9271,7981,67001,4131,2851,15600,899000000,1280000
230001,9271,79801,5421,4131,2851,1561,0280,8990000,38500000,2570,3850
22000001,5421,41301,1561,0280,8990,7710,6420,5140,3850,2570,12800,1280,257000
2100001,54201,2851,15600,8990,7710,6420,5140,3850,2570,12800,1280,2570000
2000001,413001,028000,6420,5140,3850,2570,12800,1280,2570,38500,64200
19000001,1561,0280,8990,77100,5140,3850,2570,12800,1280,2570,3850000,8990
18000001,02800000,3850,2570,12800,1280,2570,3850,5140.6420000
17000000000000,12800,1280,2570,3850,5140,6420,7710,899000
16000000000000000,3850,5140,6420,7710,8991,0281,15600
150000000000000,2570,3850,5140,6420,7710,8991,0281,15601,4130
14000000000000000,64200,8991,0281,15601,41300
130000000000000000,89901,1561,2851,4131,54200
12000,64200000000000001,1561,28501,5421,67000
1100000000,1280000000001,41301,6701,7981,9270
100000000000000000001,67001,9272,0552,184
90000000000000000001,79802,05502,312
80000000000000000001,92702,18400
70000000000000000000002,4412,569
600000000000000000002,312000
5000000000000000000002,56900

Active zone of [N] matrix

1156789101112131415161718192021222324252627
275016093230188802788800000000000000000
260686700029520455527273400073965000877756600000000
2500013948031222001356882422540000000123856729100000
2406971014323214003301152788015365028368755937402816397000003630618817530000
23000146682223905701297452175690337414699601159534200026010577600001566405980927027408870
220000036956618090203528409747903678223996164898242345205111919696311120106564400676187801264008614586485934196000
2100002395506738412276805118861220828337940911549092546236084604443571532105927704400676187826855963850000
20000024864001405560017597405687415250320021906537545334063388015321059277111201065626010577604596310800
1900000446698232216424536264602800799114712517894298918570669110533406338846044435711919696300087775660
1800000482150000525685532687505646542282018570669111906537545462360823452051124630710000
17000000000002250952400646542282789429892503200211549092648982441098552816397000
1600000000000000011471251568741533794092239961159534211944959273460
1500000000000013534742525685528007991759740122082890367869960155937403819540
14000000000000009163400511886409747337414024225400
13000000000000000289957020352817569015365013568800
1200951300000000000001227681088060879547982300
11000000011513650000000006180905278849000455520
10000000000000000000349100312222952027888
900000000000000000022239020563018880
80000000000000000001466801394800
700000000000000000000095359323
600000000000000000006971000
5000000000j0100000000505800

Material fatigue characteristics of aluminum used in analyzed component_

σmlg(N)(lg(σa)
03,32,2551
071,4699
343,32,1954
3471,228
693,32,1138
6971,1087
1033,32,0761
10371,0333
1383,32,0384
13870,9516
2073,31,9913
20770,8323

Example of active zone in half-cycle array_

LL891011121314151617181920212223242526
2510202101100100111x0
240122011110000002x10
23012213042101003x210
2201001357212112x3010
210000203810813105x20000
20000001035103053x510000
19000000120729x521011010
180000001338x29311230000
17000000001x8710811000
1600000000x13051121110
150000001x00323874110
14000000x100110350100
1300000x0000001023210
120001x00000000211020
11000x100000000002200
1000x0000000000003022
90x00000000000011101
8x000000000000000011
70000000000000000100
DOI: https://doi.org/10.2478/fas-2022-0007 | Journal eISSN: 2300-7591 | Journal ISSN: 2081-7738
Language: English
Page range: 83 - 103
Published on: Nov 28, 2023
Published by: Institute of Aviation
In partnership with: Paradigm Publishing Services
Publication frequency: 1 times per year

© 2023 Stanisław Gajek, published by Institute of Aviation
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.