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Monitoring of Crack Flank Movement in a Steel Orthotropic Deck Cover

Monitoring of Crack Flank Movement in a Steel Orthotropic Deck

Open Access
|Dec 2025

Abstract

Fatigue cracking is a common issue in steel orthotropic bridge decks subjected to long-term dynamic loading. When repairs are required, especially by welding, it is typically necessary to close the bridge to traffic to ensure proper weld quality. However, bridge closures can lead to significant societal and economic impacts, including traffic congestion, long detours, increased emissions, and loss of time. Therefore, the ability to carry out repair welding without full traffic closure is of considerable interest for infrastructure operators and public authorities.

The first essential step in enabling such in-service repair is to assess the dynamic behaviour of existing fatigue cracks under traffic loads. Specifically, it is crucial to monitor the crack flank movements to determine whether they remain within acceptable limits during ongoing traffic, thereby permitting welding without compromising the repair quality.

This paper presents the development and deployment of a specialized monitoring system designed to measure crack flank displacements in real time. Crack flank movement amplitudes and frequency responses were recorded and analysed. Measured data were compared with results from similar monitoring campaigns conducted in other countries.

DOI: https://doi.org/10.2478/cee-2026-0048 | Journal eISSN: 2199-6512 | Journal ISSN: 1336-5835
Language: English
Submitted on: Aug 15, 2025
Accepted on: Sep 30, 2025
Published on: Dec 9, 2025
Published by: University of Žilina
In partnership with: Paradigm Publishing Services
Publication frequency: 2 issues per year

© 2025 Rudolf Ároch, Tomáš Klas, Ján Brodniansky, published by University of Žilina
This work is licensed under the Creative Commons Attribution 4.0 License.

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