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Design of The Vibrostabilisation Stand For Reducing Residual Stresses in Discs Used In The Construction of Multi-Plate Clutches and Brakes Cover

Design of The Vibrostabilisation Stand For Reducing Residual Stresses in Discs Used In The Construction of Multi-Plate Clutches and Brakes

Open Access
|Apr 2019

Abstract

Heavy-duty, oil-cooled brake discs (MMOTs) are often used in heavy-duty brake systems manufactured by companies such as Caterpilar, Clark, Komatsu and Liebherr. These discs are usually made of special steels, and in most cases, the flatness of the working surfaces should not exceed 0.15–0.30 mm. Although the technological processes of friction disc production include several stages of heat treatment and grinding, the required accuracy is not achieved in some cases. In addition, the remaining residual stresses lead to the deformation of the discs during their lifetime. In production practice, three methods are used to reduce residual stresses: thermo-fixing, dynamic stabilisation and vibratory stabilisation consisting in bringing discs to transverse resonance vibrations and maintaining resonance until significant stress reduction. The article proposes a method of stabilising the discs using the resonance phenomenon at the first few frequencies. In this article, Cauchy’s function method and characteristic series method are used to develop solution value problem for clamped circular plates with discrete inclusions as concentrated masses and springs. Calculation methods for quick estimation of the own frequency of discs with additional ring mass enabling the use of low power vibration inductors are presented. The use of a special membrane and a pneumatic cushion in the construction of the stand allows to induce vibrations of higher frequencies.

DOI: https://doi.org/10.2478/ama-2019-0006 | Journal eISSN: 2300-5319 | Journal ISSN: 1898-4088
Language: English
Page range: 37 - 44
Submitted on: Mar 17, 2018
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Accepted on: Mar 18, 2019
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Published on: Apr 18, 2019
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2019 Jerzy Jaroszewicz, Krzysztof Łukaszewicz, Vladimir Antonyuk, published by Bialystok University of Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.