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Unveiling the crucial factors and coating mitigation of solid particle erosion in steam turbine blade failures: A review Cover

Unveiling the crucial factors and coating mitigation of solid particle erosion in steam turbine blade failures: A review

Open Access
|Mar 2025

Abstract

Steam turbines are essential for energy conversion, with blades engineered for optimal efficiency, endurance, and robustness in varying pressure conditions. However, these blades face significant risks from fatigue, corrosion, and solid particle erosion (SPE), particularly in high-pressure areas. Understanding SPE mechanisms, influenced by particle characteristics, impact angles, and material properties, is vital for developing effective mitigation strategies. From 2013 to 2023, the number of publications in this field increased by 133%, reflecting substantial growth in research. Initially, experiment-based studies represented about 30% of the research from 2013 to 2015, while simulation and computational methods became predominant, constituting approximately 70% of studies from 2020 to 2023. Key focuses included impingement angle and impact speed. Thermal spray processes dominated coating studies, comprising about 50% of research from 2014 to 2023, with physical vapor deposition at roughly 30%. Advanced coatings, like yttria-stabilized zirconia and titanium aluminum nitride, showed promise in enhancing erosion resistance. Future research should prioritize optimizing these parameters and exploring eco-friendly materials to improve turbine longevity and performance.

Language: English
Submitted on: Jun 12, 2024
Accepted on: Jan 16, 2025
Published on: Mar 18, 2025
Published by: Sciendo
In partnership with: Paradigm Publishing Services

© 2025 Nur Syahirah Zainuddin, Wan Fathul Hakim W. Zamri, Mohd Zaidi Omar, Muhamad Faiz bin Md Din, Ahmad Afiq bin Pauzi, published by Sciendo
This work is licensed under the Creative Commons Attribution 4.0 License.