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Ergonomic Design of Manual Assembly Workstation Using Digital Human Modeling Cover

Ergonomic Design of Manual Assembly Workstation Using Digital Human Modeling

Open Access
|Jun 2021

Figures & Tables

Table 1

Qualitative demographic data of the subjects (n = 47).

VARIABLESFREQUENCYPERCENT
SexFemale1430
Mail3370
Marital StatusSingle1634
Married3166
EducationDiploma669.6
Associate Degree817.4
Bachelor’s Degree and higher3313
Number of Children02961
11226
2 and more1613
Employment StatusOfficial00
Contractual00
Company47100
Gender of employees in the shift systemfemale33100
mail1393
Symptoms of Musculoskeletal DisordersDaily1021.7
Weekly1430.4
Monthly1239.1
Annually117.8
Duration of Musculoskeletal DisordersNo day00
One to seven days3065
Eight to thirty days00
More than thirty days613
Everyday1122
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Figure 1

Time analysis of assembly job.

Table 2

Comments received from the groups in order of priority.

ROWCOMMENTS
1Desk design tailored to people’s jobs.
2Ergonomic chair design.
3Reduce work stress and organizational pressures from managers.
4Embedding space on the desk for personal items.
5Provide adequate lighting.
6Install high-efficiency and silent ventilation.
7Proper footrest design.
8Design of colored and standard tools.
9Providing personal wardrobes for bags and personal items.

[i] * Note: The sentences are summarized and standardized as much as possible.

Table 3

Variables required for workstation Design.

DIMENSIONSVARIABLE SIZE (cm)
Sitting depth33.24
Sitting width42.00
Height of forearm support28.49
Lateral space of the foot64.00
Foot vertical space69.99
Front foot space68.02
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Figure 2

Full view of the proposed workbench for assemblers (in this image, a sample of ventilation along with lighting is also suggested and designed).

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Figure 3

An example of how RULA is reported in CATIA.

Table 4

Comparison of RULA scores from Kinect and CATIA.

BODY AREASRULAfromCATIARULAfromKINECT*P-VALUE
MIDDLE
(INTERMEDIATE RANGE)
MIDDLE
(INTERMEDIATE RANGE)
Arms(5–3) 4(1–1) 10.005
Forearms(2–1) 1(2–3) 20.015
Wrist(1.75–2.75) 2(4–3) 40.011
Neck(3–2) 5/2(4–1) 30.569
Foot and Trunk(1.75–2) 2(6–5) 5.50.005
Final Score(3–2.75) 3(7–5) 60.004

[i] * Wilcoxon signed-rank test.

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Figure 4

Different views of the proposed design for the lightweight assembly plant.

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Figure 5

Different views of the proposed design for the heavy assembly workstation.

DOI: https://doi.org/10.5334/aogh.3256 | Journal eISSN: 2214-9996
Language: English
Published on: Jun 25, 2021
Published by: Ubiquity Press
In partnership with: Paradigm Publishing Services
Publication frequency: 1 issue per year

© 2021 Puya Alipoor, Hadi Daneshmandi, Mohammad Fararuei, Zahra Zamanian, published by Ubiquity Press
This work is licensed under the Creative Commons Attribution 4.0 License.