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Construction and Monitoring of Cement/Bentonite Cutoff Walls: Case Study of Karkheh Dam, Iran Cover

Construction and Monitoring of Cement/Bentonite Cutoff Walls: Case Study of Karkheh Dam, Iran

Open Access
|Dec 2019

Figures & Tables

Figure 1

Karkheh Dam, Iran.

Figure 2

Cross-section and connection details between the cutoff wall and dam foundation.

Figure 3

Longitudinal section of Karkheh Dam showing dam geological layers.

Figure 4

Plan of the Karkheh dam showing old and complementary cutoff wall.

Figure 5

Construction of the cut-off wall.

Figure 6

Excavation with BC30 machine alongside the guide wall.

Figure 7

Maximum compressive strength variation and Young’s modulus in plastic concrete, with different aggregate size (a) with different loading rates (b).

Figure 8

Plastic concrete mix strength and modulus design chart.

Figure 9

3-D model of Karkheh Dam developed in Seep-3D software.

Figure 10

Typical instrumentation at one profile of Karkheh Dam “scale 1:500”.

Figure 11

Three-dimensional contours and the piezometric pore-water surface under steady-state analysis.

Figure 12

Variation of piezometric pore-water surface resulted from instrumentation.

Figure 13

Variation of piezometric pore-water surface resulting from numerical simulation.

Figure 14

Pressure distribution and flow direction under transient analysis.

Figure 15

Comparison between numerical and piezometers pore-water pressure for time interval dt = 4800s.

Figure 16

Variation in the reservoir water level and piezometers after complementary cut-off walls project.

Comparison between numerical and piezometric pore-water surface resulting from transient analysis_

Reservoir156.87
Level(m)
Time3 DAY3 DAY3 DAY3 DAY38 DAY
stepsdt = 3600sdt = 4800 sdt = 5400sdt = 7200sdt = 4800s
Ins. No.Measured pore-water surfaceCalculated pore-water surfaceFault (%)Calculated pore-water surfaceFault (%)Calculated pore-water surfaceFault (%)Calculated pore-water surfaceFault (%)Real pore-water surfaceCalculated pore-water surfaceFault (%)
EP 4-1143.28191.94-33.96190.61-33.03189.29-32.11186.88-30.43144.69189.35-30.87
EP 4-2166.42192.32-15.56191.36-14.99190.44-14.43188.55-13.29166.51190.43-14.36
EP 4-3182.16192.01-5.41191.63-5.20191.23-4.98190.31-4.47182.22191.21-4.94
EP 4-4172.85177.25-2.55177.01-2.40176.74-2.25176.09-1.88171.81176.71-2.85
EP 4-5172.45173.27-0.47173.07-0.36172.86-0.23172.310.08172.89172.830.03
EP 4-6155.23165.06-6.34164.85-6.20164.62-6.05164.05-5.68154.18164.59-6.76
EP 4-7183.65161.2112.22160.9912.34160.7612.47160.1912.77182.01160.7311.69
EP 4-11219.09193.3611.75193.0111.90192.3112.22191.6312.54187.24192.64-2.89
EP 4-12199.10186.206.48186.166.50186.066.55185.996.59198.99186.126.47
EP 4-13199.69176.6511.53176.6511.54176.6411.54176.6211.55199.76176.6411.57
EP 4-15185.01197.03-6.50196.57-6.25195.26-5.54194.29-5.01185.03196.09-5.97
EP 4-16196.04196.31-0.14196.15-0.05195.470.29195.390.33195.71195.98-0.14
EP 4-17190.37194.40-2.12194.35-2.09194.18-2.00194.14-1.98191.09194.30-1.68
EP 4-19189.73180.005.13180.015.13180.015.12180.045.11191.43180.015.97
RP 4-2123.36137.84-11.74137.00-11.06136.22-10.43134.81-9.28124.07136.25-9.82
RP 4-3149.93189.91-26.67188.35-25.63186.84-24.62184.18-22.85151.32186.93-23.54
SP 4-1140.88193.04-37.02191.77-36.13190.49-35.22187.97-33.43144.30190.50-32.02
SP 4-2149.80192.43-28.46191.16-27.61189.90-26.77187.52-25.18151.47189.94-25.40
SP 4-3195.17185.444.99185.375.02185.285.07185.095.17194.98185.294.97
SP 4-5185.62191.82-3.34191.63-3.24191.23-3.02190.86-2.82184.50191.42-3.75
SP 4-6202.01193.584.17179.6311.08179.6011.09179.5411.12202.08179.6011.12

Drilling mud properties of the cutoff wall of Karkheh Dam

PHBentonite Cake (mm)Gel Resistance after 10 Minutes (g/cm3)Filtration Losses (cm3)Density (g/cm3)Marsh Funnel Viscosity (s)
7~10<360~75<301.04~1.1032~50

Mix proportion design of a cubic meter of plastic concrete of the Karkheh Dam cutoff wall_

f'c28${{f'}_{c-28}}$days MPa4.02
f'c7${{f'}_{c-7}}$days Mpa2.30
Slump mm180~190
sand 0~5 kg780
gravel 0~9.5 kg294
gravel 9.5~19 kg555
wc$\frac{w}{c}$1.425
Bentonite kg25
cement kg200

Comparison between numerical and piezometric pore-water surface resulted from steady-state analysis_

Reservoir Level(m)175.49193.56201.00210.37
Instrument No.Measured pore-water surfaceCalculated pore-water surfaceFault (%)Measured pore-water surfaceCalculated pore-water surfaceFault (%)Measured pore-water surfaceCalculated pore-water surfaceFault (%)Measured pore-water surfaceCalculated pore-water surfaceFault (%)
EP4-1163.27185.62-13.69167.77192.88-14.97172.18196.14-13.91177.31200.37-13.00
EP4-2179.00184.93-3.32202.78191.675.48202.55194.713.87201.93198.671.62
EP4-3194.73183.515.76195.18189.073.13199.40191.563.93203.15194.794.12
EP4-4181.56171.645.46182.33175.503.74185.83177.244.62189.36179.505.21
EP4-5184.16168.808.34195.53172.0112.03201.77173.4614.03209.26175.3416.21
EP4-6157.64161.79-2.64156.87164.10-4.61159.72165.14-3.40162.44166.50-2.50
EP4-7170.47158.626.95175.83160.768.57177.14161.738.70179.98163.009.43
EP4-11202.49183.839.22201.27191.025.10203.87194.504.60206.98199.193.76
EP4-12207.42178.3614.01210.98183.6612.95211.25185.8512.02212.51188.7711.17
EP4-13208.94171.5417.90211.10174.7617.21210.97175.6216.75211.84176.6316.62
EP4-15173.20186.78-7.84191.87195.00-1.63199.20199.63-0.22209.01206.231.33
EP4-16209.84185.7111.50204.90193.185.72205.83196.904.34206.60201.872.29
EP4-17203.02185.258.75198.15191.693.26197.72194.641.56197.19198.04-0.43
EP4-19208.79175.7915.80197.94180.278.93196.90181.497.83196.36181.727.46
RP4-2132.47140.24-5.86131.97140.65-6.58133.45140.83-5.53135.13141.06-4.39
RP4-3169.98187.24-10.15186.22191.72-2.95192.20193.69-0.77200.11196.221.94
SP4-1156.72180.59-15.23164.90191.30-16.01168.32195.88-16.38172.76201.73-16.77
SP4-2171.63186.80-8.84189.06193.12-2.15196.03195.980.03204.14199.692.18
SP4-3208.39178.8314.19206.49183.7411.02208.35185.9710.74209.20188.939.69
SP4-5204.02183.5810.02204.92189.567.49207.55192.427.29207.95196.245.63
SP4-6217.79174.7419.77212.81177.9416.39213.85179.0316.28213.67180.4615.54

Plastic concrete properties of the cutoff wall_

3~7 MPaCompressive Strength
1×10-8 m/sPermeability
500~1000 MPaYoung’s Modulus
170~220 mmSlump
DOI: https://doi.org/10.2478/sgem-2019-0019 | Journal eISSN: 2083-831X | Journal ISSN: 0137-6365
Language: English
Page range: 184 - 199
Submitted on: Nov 19, 2018
Accepted on: Jun 14, 2019
Published on: Dec 30, 2019
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2019 Iman Faridmehr, Mohammad Reza YazdaniPour, Mohammad Javadi Jokar, Togay Ozbakkaloglu, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.