Integrated Workflow of Reverse Engineering, Topology Optimization and Additive Manufacturing for a Motorcycle Swingarm Component

Terézia Šalkovičová; Juraj Ondruška; Filip Korec; Roman Protasov

doi:10.2478/scjme-2025-0040

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Integrated Workflow of Reverse Engineering, Topology Optimization and Additive Manufacturing for a Motorcycle Swingarm Component

Strojnícky časopis - Journal of Mechanical Engineering

Volume 75 (2025): Issue 3 (December 2025)

By: Terézia Šalkovičová, Juraj Ondruška, Filip Korec and Roman Protasov

Open Access

|Nov 2025

Abstract

This paper presents a workflow combining reverse engineering, topology optimization, and additive manufacturing. The method was applied to a motorcycle swingarm redesigned through 3D scanning, CAD reconstruction, and structural optimization. Finite element analysis and prototype testing confirmed over 25% weight reduction while maintaining stiffness. The workflow demonstrates applicability in automotive and aerospace engineering.

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Articles in this issue

DOI: https://doi.org/10.2478/scjme-2025-0040 | Journal eISSN: 2450-5471 | Journal ISSN: 0039-2472

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Language: English

Page range: 69 - 76

Published on: Nov 28, 2025

Published by: Slovak University of Technology in Bratislava

In partnership with: Paradigm Publishing Services

Publication frequency: 2 issues per year

Keywords:

reverse engineering,

additive manufacturing,

topology optimization,

CAD,

lightweight design

Related subjects:

Engineering,

Mechanical engineering,

Fundamentals of mechanical engineering,

Mechanics

© 2025 Terézia Šalkovičová, Juraj Ondruška, Filip Korec, Roman Protasov, published by Slovak University of Technology in Bratislava
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.

Volume 75 (2025): Issue 3 (December 2025)