Integrated Workflow of Reverse Engineering, Topology Optimization and Additive Manufacturing for a Motorcycle Swingarm Component

Šalkovičová, Terézia; Ondruška, Juraj; Korec, Filip; Protasov, Roman

doi:10.2478/scjme-2025-0040

Abstract

This paper presents a workflow combining reverse engineering, topology optimization, and additive manufacturing. The method was applied to a motorcycle swingarm redesigned through 3D scanning, CAD reconstruction, and structural optimization. Finite element analysis and prototype testing confirmed over 25% weight reduction while maintaining stiffness. The workflow demonstrates applicability in automotive and aerospace engineering.

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Integrated Workflow of Reverse Engineering, Topology Optimization and Additive Manufacturing for a Motorcycle Swingarm Component

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