Have a personal or library account? Click to login
Design and Manufacturing of a High-Performance Battery Module for an Electric Racing Vehicle Cover

Design and Manufacturing of a High-Performance Battery Module for an Electric Racing Vehicle

Open Access
|Nov 2025

References

  1. Rosen, M. A., Farsi, A. “Battery Technology: From Fundamentals to Thermal Behavior and Management”, London, United Kingdom: Academic Press, 2023.
  2. Matsumura, N., “Practical battery design and control”, in Artech House Power Engineering Library. Norwood, MA: Artech House, 2023. [Online]. Available at: https://us.artechhouse.com/Practical-Battery-Design-and-Control-P2320.aspx
  3. Wünsch, M., Kaufman, J., Sauer, D. U. “Investigation of the influence of different bracing of automotive pouch cells on cyclic lifetime and impedance spectra”, Journal of Energy Storage 21, pp. 149 – 155, 2019. DOI: 10.1016/j.est.2018.11.019
  4. Bashir, A., et al. “Emerging trends and challenges in thermal interface materials: A comprehensive perspective from fundamentals to applications”, Materials Science and Engineering: R: Reports 164, p. 100968, 2025. DOI: 10.1016/j.mser.2025.100968
  5. Mallick, S., Gayen, D. “Thermal behaviour and thermal runaway propagation in lithiumion battery systems – A critical review”, Journal of Energy Storage 62, p. 106894, 2023. DOI: 10.1016/j.est.2023.106894
  6. Élesztős, P., Jančo, R., Voštiar, V. “Optimization of Welding Process using a Genetic Algorithm”, Strojnícky časopis – Journal of Mechanical Engineering 68 (2), pp. 17 – 24, 2018. DOI: 10.2478/scjme-2018-0014
  7. Zwicker, M. F. R., Moghadam, M., Zhang, W., Nielsen, C. V. “Automotive battery pack manufacturing – a review of battery to tab joining”, Journal of Advanced Joining Processes 1, p. 100017, 2020. DOI: 10.1016/j.jajp.2020.100017
  8. Lee, J. W. “Effect of Battery Pack Stiffness Depending on Battery Cell Types in Cell-to-Pack Technology”, Int.J Automot. Technol. 26(1), pp. 63 – 71, 2025. DOI: 10.1007/s12239-024-00148-x
  9. Sun, C., Wang, Y., McMurtrey, M. D., Jerred, N. D., Liou, F., Li, J. “Additive manufacturing for energy: A review”, Applied Energy 282, p. 116041, 2021. DOI: 10.1016/j.apenergy.2020.116041
  10. Majko, J., Handrik, M., Vaško, M., Sága, M. “Influence of Fiber Deposition and Orientation on Stress Distribution in Specimens Produced Using 3D Printing”, Strojnícky časopis – Journal of Mechanical Engineering 69 (3), pp. 81 – 88, 2019. DOI: 10.2478/scjme-2019-0033
  11. Li, J., “Modeling and Simulation of Lithium-ion Power Battery Thermal Management”, in Key Technologies on New Energy Vehicles. Singapore: Springer Nature Singapore, 2022. DOI: 10.1007/978-981-19-0844-6
  12. Zhao, G., Wang, X., Negnevitsky, M., Li, C. “An up-to-date review on the design improvement and optimization of the liquid-cooling battery thermal management system for electric vehicles”, Applied Thermal Engineering 219, p. 119626, 2023. DOI: 10.1016/j.applthermaleng.2022.119626
  13. Zhao, G., Wang, X., Negnevitsky, M., Zhang, H. “A review of air-cooling battery thermal management systems for electric and hybrid electric vehicles”, Journal of Power Sources 501, p. 230001, 2021. DOI: 10.1016/j.jpowsour.2021.230001
  14. “STUBA Green Team – The First Formula Student Electric team in Slovakia.” Accessed: June 10, 2025. [Online] Available at: https://sgteam.eu/
  15. Formula Student Germany GmbH, “FSG: About”, Formula Student Germany. Accessed: June 09, 2025. [Online] Available at: https://www.formulastudent.de/about
  16. Formula Student Germany GmbH, “Formula Student Rules 2024, Version: 1.1.” Nov. 13, 2023. Accessed: June 10, 2025. [Online] Available at: https://www.formulastudent.de/fileadmin/user_upload/all/2024/rules/FS-Rules_2024_v1.1.pdf
  17. AMK Arnold Müller GmbH & Co. KG, “AMK Racing Kit Documentation”, Accessed: June 10, 2025. [Online] Available at: https://www.amk-motion.com/amk-dokucd/dokucd/en/content/resources/pdf-dateien/fse/r25/pdk_205481_kw26-s5-fse-4q_en_2020-44_.pdf
  18. AMK Arnold Müller GmbH & Co. KG, “AMK DD5-14-10-POW Motor Datasheet”, Accessed: June 10, 2025. [Online] Available at: https://www.amk-motion.com/amk-dokucd/dokucd/en/content/resources/pdf-dateien/fse/motor_data_sheet_a2370dd_dd5.pdf
  19. Gao, Z.-W., Lan, T., Yin, H., Liu, Y. “Development and Commercial Application of Lithium-Ion Batteries in Electric Vehicles: A Review”, Processes 13 (3), Art. no. 3, 2025. DOI: 10.3390/pr13030756
  20. Gopinadh, S. V., et al. “Lithium-Ion Pouch Cells: An Overview”, in Energy Harvesting and Storage: Fundamentals and Materials, M. K. Jayaraj, A. Antony, and P. P. Subha, Eds., Singapore: Springer Nature, pp. 209 – 224, 2022. DOI: 10.1007/978-981-19-4526-7_7
  21. “Li-Po-Shenzhen Melasta Battery Co., Ltd.” Accessed: June 15, 2025. [Online] Available at: https://www.melasta.com/cells/li-po-cells.html
  22. Shenzhen Grepow Battery Co., Ltd., “Leading Provider of Custom Lithium Battery Pack Solution | Grepow”, Accessed: June 15, 2025. [Online] Available: https://www.grepow.com/
  23. Y. Limberg, “Sponsorship page - Melasta”, Team wob-racing. Accessed: June 10, 2025. [Online] Available at: https://www.wob-racing.de/melasta/
  24. TU Wien Racing, “TU Wien Racing - Melasta LinkedIn Post”, LinkedIn. Accessed: June 10, 2025. [Online] Available at: https://www.linkedin.com/posts/tu-wien-racing_vielen-dank-an-shenzhen-melasta-battery-corporation-activity-7097497169926008832-L-VH/
  25. Rizzotto, F. “Battery Management System for a Formula SAE car concept”, Master Thesis, Università degli studi di Padova, Padova, Italy, 2025. Accessed: June 11, 2025. [Online] Available at: https://thesis.unipd.it/handle/20.500.12608/29235
  26. Santarelli, C., Helbig, C., Li, A., Honel, B., Nyhues, T., Böhm, F. “A Multi-Disciplinary Approach for the Electrical and Thermal Characterization of Battery Packs—Case Study for an Electric Race Car”, World Electric Vehicle Journal 14 (4), Art. no. 4, 2023. DOI: 10.3390/wevj14040102
  27. Eurocircuits, “Formula Electric Belgium – Battery Management & Safety”, Eurocircuits. Accessed: June 11, 2025. [Online] Available at: https://www.eurocircuits.com/student-projects/formula-electric-belgium-own-electronic-control-unit-with-eurocircuits-pcbs-3-2/
  28. University Racing Eindhoven, “University Racing Eindhoven - Battery welding LinkedIn Post”, LinkedIn. Accessed: June 11, 2025. [Online]. Available at: https://www.linkedin.com/posts/university-racing-eindhoven_fsae-electric-autonomous-activity-7102308713171935232-vOhV/
  29. Sam Tijs Dilmaghanian “Accumulator Design for a Formula Student Race Car”, Master Thesis, Vrije Universiteit Brussel, Brussels, Belgium, 2023. Accessed: June 11, 2025. [Online]. Available at: https://researchportal.vub.be/en/studentTheses/accumulator-design-for-a-formula-student-race-car
  30. Uhlemann, J. “Innovative solutions for fireproof stack housings in Formula Student”, Racetech Racing Team. Accessed: June 11, 2025. [Online] Available at: https://racetech-racingteam.de/en/innovative-solutions-for-fireproof-stack-housings-in-formula-student/
  31. Wang, Z., Zhang, W. “Battery system matching and design for a formula student electric racecar”, in 2014 IEEE Conference and Expo Transportation Electrification Asia-Pacific (ITEC Asia-Pacific), pp. 1 – 6, 2014. DOI: 10.1109/ITEC-AP.2014.6940713
  32. S. (Samuel T. Reineman, “Design and analysis of a battery for a formula electric car”, Bachelor Thesis, Massachusetts Institute of Technology, Cambridge, Massachusetts, USA, 2013. Accessed: June 11, 2025. [Online]. Available at: https://dspace.mit.edu/handle/1721.1/83741
  33. “Schlegel EMI - Shielding Gaskets | Thermal Interface Materials | Absorbers”, Schlegel Electronic Materials, Inc. Accessed: June 16, 2025. [Online]. Available at: https://www.schlegelemi.com/
  34. DIC Corporation, “3D Print Material Z-240 - Technical Data Sheet”, Sept. 2023. Accessed: June 16, 2025. [Online]. Available at: https://www.dic-global.com/pdf/products/pps/en/E38%20Z-240%20BLACK_TDS_EN_202309.pdf
DOI: https://doi.org/10.2478/scjme-2025-0019 | Journal eISSN: 2450-5471 | Journal ISSN: 0039-2472
Language: English
Page range: 1 - 20
Published on: Nov 28, 2025
In partnership with: Paradigm Publishing Services
Publication frequency: 2 issues per year

© 2025 Martin Baťa, Lazorík Alexander, Mazúr Samuel, published by Slovak University of Technology in Bratislava
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.