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Investigation of Ultra-Fine Grinding of Basalt Powder in Vibratory Mills: Grinding Efficiency and Implementation Potential Cover

Investigation of Ultra-Fine Grinding of Basalt Powder in Vibratory Mills: Grinding Efficiency and Implementation Potential

By: Paweł Tomach  
Open Access
|Nov 2025

Abstract

In response to the growing demand for eco-friendly materials and low-impact technologies, a study was conducted on the ultra-fine grinding of basalt in vibratory mills, with the basalt used for the experiments originating from the Targowica basalt quarry. Two types of basalt were used in the study: fine basalt consisting of particles with a size below 200 µm, agglomerated into lumps smaller than 100 mm, and aggregate with a particle size below 5 mm. The objective was to obtain a high proportion of the 0-10 µm particle size fraction, applicable in agriculture, construction, and environmental protection. Grinding tests were carried out for two types of feed material and different sets of grinding media. The best results were obtained using a mixture of steel grinding balls (Ø12 and 17.5 mm) with the addition of 0.4% polypropylene glycol, aimed at reducing agglomeration and improving grinding efficiency. In batch-mode operation, up to 70.5% of the 0-10 µm fraction was achieved. Although continuous grinding produced lower results (up to 44% of the 0-10 µm fraction), it demonstrated industrial implementation potential, especially after introducing chamber aeration and a modified material discharge method. The research confirmed the high industrial potential and effectiveness of vibratory grinding of basalt powder and indicated directions for further studies.

DOI: https://doi.org/10.2478/mspe-2025-0054 | Journal eISSN: 2450-5781 | Journal ISSN: 2299-0461
Language: English
Page range: 531 - 538
Submitted on: Apr 1, 2025
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Accepted on: Oct 1, 2025
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Published on: Nov 3, 2025
Published by: STE Group sp. z.o.o.
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2025 Paweł Tomach, published by STE Group sp. z.o.o.
This work is licensed under the Creative Commons Attribution 4.0 License.