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Evaluation of cracking risk of 80MnSi8-6 nanobainitic steel during hot forging in the range of lower temperature limits Cover

Evaluation of cracking risk of 80MnSi8-6 nanobainitic steel during hot forging in the range of lower temperature limits

Open Access
|May 2024

Figures & Tables

Fig. 1.

Microstructure of 80MnSi8-6 steel in delivery condition
Microstructure of 80MnSi8-6 steel in delivery condition

Fig. 2.

Test stand with main equipment
Test stand with main equipment

Fig. 3.

Results of numerical simulation of open-die forging process: a) temperature distribution in the material, including localization of the area of low temperature range; b) effective stress distribution; c) plastic strain distribution
Results of numerical simulation of open-die forging process: a) temperature distribution in the material, including localization of the area of low temperature range; b) effective stress distribution; c) plastic strain distribution

Fig. 4.

Examples of dependencies used in numerical simulation: a) stress-strain curve in 600, b) hydraulic press characteristic, c) changes of density and specific heat of the material depending on the temperature
Examples of dependencies used in numerical simulation: a) stress-strain curve in 600, b) hydraulic press characteristic, c) changes of density and specific heat of the material depending on the temperature

Fig. 5.

The microstructure of samples P1_600 – a), b); P2_600 – c), d) and macrostructure of the cracking area in sample P2_600
The microstructure of samples P1_600 – a), b); P2_600 – c), d) and macrostructure of the cracking area in sample P2_600

Fig. 6.

Distribution of true principal strain (ε) during compression of sample P4_700 of 80MnSi8-6 steel obtained by methods: a) digital image correlation using DIC Q400 system with Istra4D software, and b) numerical FEM modeling with QForm software
Distribution of true principal strain (ε) during compression of sample P4_700 of 80MnSi8-6 steel obtained by methods: a) digital image correlation using DIC Q400 system with Istra4D software, and b) numerical FEM modeling with QForm software

Fig. 7.

The strain distribution maps obtained from measurements with the DIC system and based on numerical simulation results, together with force changes over time obtained from FEM simulation and direct measurement on the press for specimens deformed at 600°C and 700°C: P600_1 – a), P600_5 – b), P600_10 – c), P700_1 – d), P700_5 – e), P700_10 – f)
The strain distribution maps obtained from measurements with the DIC system and based on numerical simulation results, together with force changes over time obtained from FEM simulation and direct measurement on the press for specimens deformed at 600°C and 700°C: P600_1 – a), P600_5 – b), P600_10 – c), P700_1 – d), P700_5 – e), P700_10 – f)

Fig. 8.

Summary of FEM modeling results, including the distribution of the damage parameter according to the Cockcroft-Latham damage criterion for the analyzed variants of the compression test
Summary of FEM modeling results, including the distribution of the damage parameter according to the Cockcroft-Latham damage criterion for the analyzed variants of the compression test

Effect of deformation process parameters on specimen condition

Sample labelingTemperature, °CTraverse velocity, mm/sCrack
P1_6006001No
P2_60060010Yes
P3_7007001No
P4_70070010No
P5_9009001No

Maximum damage criterion value determined for individual samples

SampleTemperature, °CVelocity, mm/sCockrofta – Lathama criterion
P600_16001306
P600_5 5267
P600_10 10367
P700_17001297
P700_5 5268
P700_10 10360

DIC Q-400 system parameters [31]

System componentsSystem parameters
Cameras Max resolution5 MPx 2448 × 2050 pixel
   Pixel size3.45 μm × 3.45 μm
Shutter time4 μ sec- 2 sec
Objectives1.9/35            Focal length34.9 mm
Focal distance (F-number)1.9
Light source                   Monochromatic
WavelengthRed (620-750nm)
Calibration platesGI-06-WMB                  9×9Object size 60 mm

Chemical composition of 80MnSi8-6 steel [%wt_]

ElementCSiMnPSCrMoVFe
Content, mass %0.791.551.90.0030.0031.30.250.11Bal.
DOI: https://doi.org/10.2478/msp-2024-0011 | Journal eISSN: 2083-134X | Journal ISSN: 2083-1331
Language: English
Page range: 171 - 185
Submitted on: Jan 10, 2024
Accepted on: Apr 7, 2024
Published on: May 29, 2024
Published by: Wroclaw University of Science and Technology
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2024 Paulina Lisiecka-Graca, Łukasz Lisiecki, Krystian Zyguła, Marek Wojtaszek, published by Wroclaw University of Science and Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.