Table 1
Chemical and physical properties of slag
| Main chemical composition of slag (by weight %) | SiO2 | 33.87 |
| Al2O3 | 14.42 | |
| Fe2O3 | 0.69 | |
| CaO | 39.54 | |
| MgO | 5.35 | |
| SO3 | 2.47 | |
| Basicity coefficient Kb | (CaO+MgO)/(SiO2+Al2O3) | 0.93 |
| Physical properties | Specific weight | 2.90 |
| Ignition loss (%) | 0.28 |
[i] Note: Results of the author's analysis using X-ray fluorescence.
Table 2
Grain size distribution of the slag
| Sieve size | No. 50 | No. 100 | No. 200 | No. 325 | Bottom |
|---|---|---|---|---|---|
| Cumulative retained percentage (%) | 0.20 | 0.40 | 32.50 | 77.23 | 100.00 |
Table 3
Chemical composition of sodium hydroxide used in experiments
| Chemical composition | Content (wt. %, maximum) |
|---|---|
| Chloride (Cl) | 0.005 |
| Sulfate (SO4) | 0.003 |
| Silicate (SiO2) | 0.01 |
| Phosphate (PO4) | 0.001 |
| Heavy metal (As, Pb) | 0.001 |
| Iron (Fe) | 0.0007 |
| Aluminum (Al) | 0.003 |
| Calcium (Ca) | 0.001 |
| Magnesium (Mg) | 0.0005 |
| Potassium (K) | 0.1 |
| Total nitrogen (N) | 0.001 |
| Arsenic (As) | 0.0002 |
| Sodium carbonate (Na2CO3) | 2.0 |
| Assay (NaOH) | 95.0 |
[i] Note: Results were obtained from the supplier.
Table 4
Chemical composition of sodium silicate used in the experiments
| Items | Results |
|---|---|
| Water-insolubles (%) | 0.01 (max) |
| SiO2 (%) | 37.0 |
| Na2O (%) | 17.7 |
| Mole ratio | 2.16 |
| Fe (%) | 0.02 (max) |
[i] Note: Results were obtained from the supplier.
Table 5
Mix designs
| Activator (g/l) | Weight % | ||||
|---|---|---|---|---|---|
| SiO2 | Na2O | NaOH | Na2SiO3 | H2O | Slag |
| 60 | 60 | 0.013 | 0.054 | 0.266 | 0.667 |
| 60 | 80 | 0.022 | 0.054 | 0.257 | 0.667 |
| 60 | 100 | 0.031 | 0.054 | 0.249 | 0.667 |
| 60 | 120 | 0.039 | 0.054 | 0.240 | 0.667 |
| 80 | 60 | 0.009 | 0.072 | 0.252 | 0.667 |
| 80 | 80 | 0.018 | 0.072 | 0.243 | 0.667 |
| 80 | 100 | 0.027 | 0.072 | 0.235 | 0.667 |
| 80 | 120 | 0.035 | 0.072 | 0.226 | 0.667 |
| 100 | 60 | 0.005 | 0.090 | 0.238 | 0.667 |
| 100 | 80 | 0.014 | 0.090 | 0.229 | 0.667 |
| 100 | 100 | 0.022 | 0.090 | 0.221 | 0.667 |
| 100 | 120 | 0.031 | 0.090 | 0.212 | 0.667 |
| 120 | 60 | 0.001 | 0.108 | 0.224 | 0.667 |
| 120 | 80 | 0.010 | 0.108 | 0.216 | 0.667 |
| 120 | 100 | 0.018 | 0.108 | 0.207 | 0.667 |
| 120 | 120 | 0.027 | 0.108 | 0.198 | 0.667 |

Fig. 1
pH value of activator as a function of SiO2 concentration under various Na2O concentrations

Fig. 2
pH values of activators with fixed alkali modulus of SiO2/Na2O = 1

Fig. 3
pH values of activators with fixed total alkali content of SiO2+Na2O = 160 g/l or 200 g/l

Fig. 4
Relationship between SiO2/Na2O and pH value of activator

Fig. 5
Relationship between SiO2+Na2O and the pH value of activator

Fig. 6
Setting time (Na2O = 60–120 g/l): (A) initial time; (B) final time

Fig. 7
Setting time under SiO2/Na2O = 1: (A) initial time; (B) final time

Fig. 8
Setting times under SiO2+Na2O = 160 g/l or 200 g/l: (A) initial time; (B) final time

Fig. 9
Relationship between setting time and SiO2/Na2O: (A) initial time; (B) final time

Fig. 10
Relationship between setting time and SiO2+Na2O: (A) initial time; (B) final time

Fig. 11
SEM photos (1,000× magnification): (A) SiO2 = 120 g/l and Na2O = 120 g/l for 3 days; (B) SiO2 = 80 g/l and Na2O = 80 g/l for 3 days. SEM, scanning electron microscopy