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Minimization of Process and Wastewater Load in a Low-Pressure Environment through Vacuum Application for Fiber-Based Materials: Leather and Cotton Products Cover

Minimization of Process and Wastewater Load in a Low-Pressure Environment through Vacuum Application for Fiber-Based Materials: Leather and Cotton Products

Open Access
|May 2025

Figures & Tables

Fig. 2.

Visuals of a vacuum leather production drum (pressure/vacuum tanks, vacuum pump, rotary drum/reaction medium, control panel) and schematic diagram of the experimental system
Visuals of a vacuum leather production drum (pressure/vacuum tanks, vacuum pump, rotary drum/reaction medium, control panel) and schematic diagram of the experimental system

Fig. 3.

Chemical dosing unit, and the set-up between the drum and dosing unit
Chemical dosing unit, and the set-up between the drum and dosing unit

Fig. 4.

Opened collagen matrix by vacuum and full dyeing of leather
Opened collagen matrix by vacuum and full dyeing of leather

Fig. 5.

Residual floats of conventional dyeing (left) and vacuum dyeing (right)
Residual floats of conventional dyeing (left) and vacuum dyeing (right)

Fig. 1.

Visuals of a vacuum leather production drum (pressure/vacuum tanks, vacuum pump, rotary drum/reaction medium, control panel) and schematic diagram of the experimental system
Visuals of a vacuum leather production drum (pressure/vacuum tanks, vacuum pump, rotary drum/reaction medium, control panel) and schematic diagram of the experimental system

Leather and float analyses after conventional dyeing process

ProcessDyestuff float exhaustion (%)Color strength on leather after dyeing (K/S)
Conventional dyeing process71.18 ± 3.2812.36 ± 0.57

Conventional dyeing recipe

Process%SubstancesTemperature (°C)Time (min.)Remarks
Dyeing100Water40
2Dye auxiliary 30
5Dyestuff 60
1Formic acid 40pH: 4.0
Drain-Washing-Horsing-Mechanical operations

Results of leather dyeing with metal complex dyestuff and cotton dyeing carried out in a conventional and vacuum cabinet

ProcessFloat exhaustion (%)Color strength (K/S)
Conventional system (metal complex dye, leather)74.05 ± 4.4714.81 ± 3.35
Vacuum system (metal complex dye, leather)96.79 ± 2.2415.23 ± 0.74
Conventional system (hypericum dye, cotton)92.21 ± 1.936.91 ± 1.23
Vacuum system (hypericum dye, cotton)98.76 ± 2.017.06 ± 1.19

Rubbing fastness values of dyed samples

ProcessRub fastness
Conventional system (acid dye, leather)4/5
Conventional system (metal complex dye, leather)4/5
Conventional system (hypericum dye, cotton)4
Vacuum system (acid dye)4/5
Vacuum system (metal complex dye)4/5
Vacuum system (hypericum dye, cotton)4

Composition and identification of cotton sample

Yarn number in warpYarn number in weftFabric compositionInterlacing
68/168/1-100%c5/2

Leather and float analyses after dyeing processes carried out in a vacuum cabinet in dependence on water usage ratios

ProcessFloat exhaustion (%)Color strength on leather (K/S)
80% water use92.15 ± 1.4720.36 ± 1.61
50% water use91.45 ± 1.7719.20 ± 1.13
25% water use90.32 ± 2.6318.78 ± 2.05
Free of water use (only dissolving water)86.56 ± 2.8216.45 ± 1.16

Leather dyeing recipe under vacuum

Process%SubstancesTemp. (°C)Time (min.)Remarks
DyeingAWater40 A1-A4
2Dye auxiliary 30
BDyestuff CB1-B4, C1-C3
1HCOOH 40pH: 4.0
Drain-Wash-Horsing-Mechanics

Leather and bath analyses after dyeing processes carried out in a vacuum cabinet in dependence on dyestuff usage ratios

ProcessFloat exhaustion (%)Color strength on leather (K/S)
4% dyestuff94.02 ± 2.4215.49 ± 1.90
3.5% dyestuff95.25 ± 2.9112.41 ± 1.29
3% dyestuff93.35 ± 4.3011.32 ± 1.37
2.5% dyestuff92.86 ± 3.199.45 ± 0.76

Leather and float analyses after dyeing processes carried out in a vacuum drum in dependence on the process time

ProcessFloat exhaustion (%)Color strength on leather (K/S)
45 mins94.05 ± 2.8715.18 ± 1.52
30 mins92.02 ± 1.9612.38 ± 2.39
15 mins80.11 ± 3.6910.77 ± 1.10
DOI: https://doi.org/10.2478/ftee-2025-0001 | Journal eISSN: 2300-7354 | Journal ISSN: 1230-3666
Language: English
Page range: 1 - 9
Published on: May 28, 2025
Published by: Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
In partnership with: Paradigm Publishing Services
Publication frequency: Volume open

© 2025 Ersin Onem, Ali Yorgancioglu, Behzat Oral Bitlisli, Onur Yilmaz, Yalcin Yilmaz, Saltanat Sabyrkhanova, Alperen Isbecer, published by Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.