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Effect of eco-friendly digital printing on the fastness properties of single jersey knitted fabrics Cover

Effect of eco-friendly digital printing on the fastness properties of single jersey knitted fabrics

Open Access
|Dec 2023

Figures & Tables

Fig. 1.

Digital printing pattern
Digital printing pattern

Fastness values of samples for Key color

SamplesKey
Washing FastnessIroning FastnessRubbing Fastness
Staining white cotton fabricChange in colour shadeDryDumpWetDryWet
WoolAcrylicPolyesterNylonCottonAcetateImmediatelyAfter 4 HoursImmediatelyAfter 4 HoursImmediatelyAfter 4 Hours
P30
100 g6 m55555544/554/54/534/54/54
100 g10 m555555454/54/54/534/54/54
150 g6 m55555544/554/55354¾
150 g10 m55555544/554/5534/54¾
200 g6 m55555544/54/54/54/52/34/54/53
200 g10 m55555545544/534/54/54
P12
1006 m55555544/554/54/52/34/54/54
10010 m55555544/54/54/54/5354/54
1506 m55555544/554/553/44/544
15010 m55555544/554/55354/54
2006 m555555455452/34/54/54
20010 m55555544/54/54/54/534/544
PK
1006 m55555544/54/54/5534/54/53/4
10010 m55555544/54/544/534/54/53/4
1506 m55555544/5555354/54/5
15010 m55555544/554/54/534/54/5¾
2006 m555555454/5552/34/54/54
20010 m55555544/554/54/534/543/4
PM
1006 m55555544/554/552/34/54/5¾
10010 m55555544/54/54/552/34/543/4
1506 m55555544/554/54/53/44/543/4
15010 m555555454/54/5534/54/53
2006 m55555544/54/544/534/54/5¾
20010 m55555544/54/54/54/534/54/5¾
PV
1006 m55555544/554/54/534/54/53
10010 m55555544/54/54/54/534/543
1506 m55555544/54/54/54/534/54/5¾
15010 m55555544/54/54/54/53/44/543
2006 m55555544/554/552/34/54/5¾
20010 m5555554554/54/524/544
V
1006 m555555455553554/5
10010 m55555544/5555354/54
1506 m555555455553/454/54
15010 m555555455553/454/54/5
2006 m55555544/554/553554/5
20010 m5555554554/553554/5

Fastness values of samples for Magenta color

SamplesMagenta
Washing FastnessIroning FastnessRubbing Fastness
Staining white cotton fabricChange in colour shadeDryDumpWetDryWet
WoolAcrylicPolyesterNylonCottonAcetateImmediatelyAfter 4 HoursImmediatelyAfter 4 HoursImmediatelyAfter 4 Hours
P30
100 g6 m55555544/554/54/534/54/54
100 g10 m5555554554/54/534/543/4
150 g6 m55555544/554/553543
150 g10 m55555544/554/5534/543
200 g6 m55555544/54/54/54/52/34/543/4
200 g10 m55555545544/534/544
P12
1006 m55555544/554/54/52/34/54/54
10010 m55555544/54/54/54/5354/53/4
1506 m55555544/554/553/44/53/43/4
15010 m55555544/554/553543/4
2006 m555555455452/34/543/4
20010 m55555544/54/54/54/534/554
PK
1006 m55555544/54/54/5534/54/54
10010 m55555544/54/544/534/53/43/4
1506 m55555544/55553543/4
15010 m55555544/555534/54/53/4
2006 m555555455552/34/54/54
20010 m55555544/554/5534/543/4
PM
1006 m55555544/554/552/34/543/4
10010 m55555544/54/54/552/34/54/54
1506 m55555544/554/553/44/54/54
15010 m555555454/54/5534/543/4
2006 m55555544/54/544/534/54/53/4
20010 m55555544/54/54/54/534/543
PV
1006 m55555544/554/54/534/543/4
10010 m55555544/54/54/54/534/543/4
1506 m55555544/54/54/54/534/543
15010 m55555544/54/54/54/53/44/543
2006 m55555544/554/552/34/543/4
20010 m5555554554/54/524/543/4
V
1006 m55555545555354/54
10010 m55555544/55553554/5
1506 m555555455553/454/54
15010 m555555455553/454/54
2006 m55555544/55553554
20010 m555555455553554

Thickener amount

ChemicalsThickener Amount (g/L)
100 g150 g200g
Heraprint Aqua Ink100150200
Setaprint NDG252525
sodium bicarbonate252525
Setaprint AP333
Soda555
Urea100100100
Water742692642
Total1000

Fastness values of samples for Cyan color

SamplesCyan
Washing FastnessIroning FastnessRubbing Fastness
Staining white cotton fabricChange in colour shadeDryDumpWetDryWet
WoolAcrylicPolyesterNylonCottonAcetateImmediatelyAfter 4 HoursImmediatelyAfter 4 HoursImmediatelyAfter 4 Hours
P30
100 g6 m55555 44/554/54/534/543
100 g10 m55555544/554/54/534/54/54
150 g6 m55555544/554/553543/4
150 g10 m55555544/554/5534/543/4
200 g6 m55555544/54/54/54/52/34/54/54
200 g10 m55555544/5544/52/34/543/4
P12
1006 m55555544/554/54/52/34/54/54
10010 m55555544/54/54/54/5354/54
1506 m55555544/554/553/44/54/53/4
15010 m55555544/554/553/454/54
2006 m55555544/5544/52/34/554
20010 m55555544/54/54/54/534/554
PK
1006 m55555544/54/54/5534/54/53/4
10010 m55555544/54/544/534/543/4
1506 m55555544/554/55354/54
15010 m55555544/554/5534/54/53/4
2006 m55555544/554/552/34/54/53/4
20010 m55555544/554/552/34/543/4
PM
1006 m55555544/554/552/34/54/53/4
10010 m55555544/54/54/552/34/54/53/4
1506 m55555544/554/553/44/54/54
15010 m555555454/54/5534/54/54
2006 m55555544/54/544/534/54/54
20010 m55555544/54/54/54/52/34/54/54
PV
1006 m55555544/554/54/534/543/4
10010 m55555544/54/54/54/52/34/543
1506 m55555544/54/54/54/534/54/54
15010 m55555544/54/54/54/53/44/54/53
2006 m55555544/554/552/34/554
20010 m5555554554/54/524/5453
V
1006 m555555455553554
10010 m55555544/55553554
1506 m555555455553/4554
15010 m555555455553/4554
2006 m55555544/55553554/5
20010 m555555455553554

Physical properties of fabrics

Samplesmass per unit area (g/m2)Thickness (mm)Wale per cmCourse per cm
P12
100 g-10 m180.4570.3859.848.66
100 g-6 m146.6220.3699.457.87
150 g-10 m182.140.3679.848.66
150 g-6 m197.560.3559.848.66
200 g- 10 m191.640.3879.848.66
200 g- 6 m156.0260.3599.848.27
P30
100 g-10 m167.9280.35418.9116.08
100 g-6 m148.1060.34117.1615.83
150 g-10 m130.820.39018.0814.5
150 g-6 m132.520.35618.8314.75
200 g- 10 m150.5820.36918.4115.58
200 g- 6 m126.2570.35717.7514.91
PK
100 g-10 m161.8530.3709.068.27
100 g-6 m142.6350.36910.337.91
150 g-10 m166.680.3889.408.79
150 g-6 m141.020.3698.868.22
200 g- 10 m166.7820.3899.458.27
200 g- 6 m143.9020.3609.067.68
PM
100 g-10 m154.5330.38230.8318.58
100 g-6 m143.8840.35330.2518.33
150 g-10 m152.0440.37030.518.83
150 g-6 m145.6660.40729.8318.25
200 g- 10 m125.960.38628.9118.16
200 g- 6 m135.4710.35929.6618.41
PV
100 g-10 m151.1950.54830.2518.75
100 g-6 m139.1550.50228.5818.5
150 g-10 m143.2570.5826.8318.5
150 g-6 m132.920.53227.9118.16
200 g- 10 m158.7370.57930.1618.5
200 g- 6 m135.60.52128.1618.42
V
100 g-10 m145.0350.5723017.75
100 g-6 m133.7330.55928.8317.83
150 g-10 m141.6350.5812918.16
150 g-6 m127.3060.56428.8317.66
200 g- 10 m175.3640.58930.8318.33
200 g- 6 m152.240.55730.6618.66

Color change of thickener amount

SamplesFixing timeAmount of thickenerColorΔEGrey scale values
PK10 minutes150 g and 100 gC2.473/4
K14/5
M3.013
Y1.74
6 minutes150 g and 100 gC3.33
K0.694/5
M3.93
Y1.594
10 minutes150 g and 200 gC2.843/4
K1.294
M1.194/5
Y2.733/4
6 minutes150 g and 200 gC1.224/5
K0.514/5
M3.623
Y1.764
P1210 minutes150 g and 100 gC3.993
K0.724/5
M3.353
Y2.563/4
6 minutes150 g and 100 gC3.423
K1.414
M2.743/4
Y3.323
10 minutes150 g and 200 gC1.894
K0.484/5
M2.963/4
Y4.123
6 minutes150 g and 200 gC2.93/4
K1.34
M1.724
Y2.743/4
P3010 minutes150 g and 100 gC2.353/4
K3.123
M3.713/4
Y3.83/4
6 minutes150 g and 100 gC24
K3.113
M5.022/3
Y3.873
10 minutes150 g and 200 gC1.574
K2.183/4
M3.23
Y2.623/4
6 minutes150 g and 200 gC3.183
K0.424/5
M2.613/4
Y5.182/3
PM10 minutes150 g and 100 gC3.283
K1.994
M2.423/4
Y4.083
6 minutes150 g and 100 gC2.024
K2.593/4
M0.534/5
Y1.274
10 minutes150 g and 200 gC5.622/3
K1.314
M2.663/4
Y24
6 minutes150 g and 200 gC2.323/4
K1.744
M1.734
Y1.314
PV10 minutes150 g and 100 gC2.323/4
K1.844
M2.843/4
Y5.052/3
6 minutes150 g and 100 gC2.094
K0.424/5
M14/5
Y1.174
10 minutes150 g and 200 gC2.923/4
K2.953
M33
Y4.892/3
6 minutes150 g and 200 gC3.683
K0.634/5
M1.414
Y1.754
V10 minutes150 g and 100 gC1.124/5
K1.294
M1.674
Y2.264
6 minutes150 g and 100 gC4.852/3
K3.363
M4.532/3
Y4.362/3
10 minutes150 g and 200 gC1.74
K1.424
M2.943/4
Y2.83/4
6 minutes150 g and 200 gC3.763
K3.333
M4.732/3
Y4.922/3

Pretreatment recipes

For viscose fabrics
ChemicalsRateAmount
Beam bunder1.25 g/L627.5 g
Alkaline2 g/L1004 g
Stabilized Peroxide%8 /fabric weight264 g
Acedic Acid0.35 mL/L175.7 mL
Anti-peroxide0.32 mL/L160.64 mL
For other fabrics
ChemicalsRateAmount
Beam bunder1.25 g/L627.5 g
Wetting Agent2 g/L1004 g
Caustic(48-49 Be)4mL/L3220 mL
Stabilized Peroxide%4 /fabric weight2440 g
Acedic Acid1 mL/L805 mL
Anti-peroxide0.7 mL/L563.5 mL

Fastness values of samples for Yellow color

SamplesYellow
Washing FastnessIroning FastnessRubbing Fastness
Staining white cotton fabricChange in colour shadeDryDumpWetDryWet
WoolAcrylicPolyesterNylonCottonAcetateImmediatelyAfter 4 HoursImmediatelyAfter 4 HoursImmediatelyAfter 4 Hours
P30
100 g6 m5555554/54/554/54/534/54/54
100 g10 m5555554/5554/54/534/54/54/5
150 g6 m5555554/54/554/55354/54
150 g10 m5555554/5554/5534/54/54
200 g6 m5555554/54/54/54/54/534/54/54/5
200 g10 m5555554/55544/534/54/54/5
P12
1006 m5555554/54/554/54/534/54/54
10010 m5555554/54/54/54/54/5354/54/5
1506 m5555554/54/554/553/44/54/54
15010 m5555554/54/554/55354/54
2006 m5555554/5554534/54/54/5
20010 m5555554/54/54/54/54/534/54/54/5
PK
1006 m5555554/54/54/54/5534/54/54
10010 m5555554/554/544/534/54/54
1506 m5555554/54/55553554/5
15010 m5555554/54/55553/44/54/54
2006 m5555554/55555354/54
20010 m5555554/54/554/55354/54
PM
1006 m5555554/54/554/5534/54/54
10010 m5555554/54/54/54/5534/54/54/5
1506 m5555554/5554/553/44/54/54/5
15010 m5555554/5554/5534/554/5
2006 m5555554/54/54/544/534/54/54
20010 m5555554/54/54/54/55354/54/5
PV
1006 m5555554/54/554/54/534/54/54
10010 m5555554/54/54/55534/54/54
1506 m5555554/54/54/54/54/534/54/54
15010 m5555554/54/54/54/54/53/454/54
2006 m5555554/54/554/553/454/54
20010 m5555554/5554/54/534/54/54
V
1006 m5555554/555553554/5
10010 m5555554/54/55553554/5
1506 m5555554/555553/4554/5
15010 m5555554/555553/4554/5
2006 m5555554/54/55553554/5
20010 m5555554/555553554/5

Knitting process

Sample propertiesYarn count (Ne)Machine finenessMachine diameter (inch)Total number of needles
P303028302640
PM3028302640
PV3028302640
V3028302640
P121212301128
PK1212301128

Color differences of fabrics (6 minutes and 10 minutes fixation times)

SamplesAmount of thickenerColorΔEGrey scale values
PK100 gC3.573
K3.583
M3.253
Y4.392/3
150 gC3.643
K2.483/4
M2.793/4
Y1.814
200 gC4.242/3
K3.413
M4.192/3
Y4.62/3
P12100 gC2.653/4
K0.934/5
M2.73/4
Y3.493
150 gC2.513/4
K0.385
M2.863/4
Y3.093
200 gC5.182/3
K0.874/5
M3.313
Y5.222/3
P30100 gC0.514/5
K3.193
M3.443
Y2.683/4
150 gC1.734
K0.484/5
M0.724/5
Y1.354
200 gC4.382/3
K2.493
M5.782/3
Y4.522/3
PM100 gC1.834
K1.024/5
M1.384/5
Y0.944/5
150 gC1.854
K0.375
M1.724
Y3.343
200 gC5.022/3
K0.265
M3.63
Y1.94
PV100 gC4.822/3
K1.434
M5.522/3
Y4.562/3
150 gC3.983
K0.864/5
M2.033/4
Y2.283/4
200 gC5.752/3
K1.594
M3.583
Y3.233
V100 gC2.873/4
K1.494
M3.493
Y3.23
150 gC5.572/3
K3.173
M3.283
Y4.642/3
200 gC3.963
K1.74
M4.882/3
Y4.093

Yarn properties

Yarn PropertiesP30VPVPMP12PK
Uniformity(%)9.3310.669.148.9610.2519.61
CV- %11.7813.4511.5111.331325.37
Thin -40%16.5137.5141140.53987
Thin places-50%0200070
Thick places +35%1872821441466185076
Thick places +50%1423.57.515.5862652
Neps +200%15373449.546.53912
Neps +280%39711.56.51296
Hairiness4.675.65.646.437.449.35
B-Force (gF)408.6405.9310.1373.88.04595.5
Elongation (%)5.6314.725.886.76.946.53
Rkm (km)20.7620.6215.7518.9916.1111.61
B-Work (N.cm)6.13718.65.4057.54913.8029.44
DOI: https://doi.org/10.2478/ftee-2023-0048 | Journal eISSN: 2300-7354 | Journal ISSN: 1230-3666
Language: English
Page range: 86 - 98
Published on: Dec 1, 2023
Published by: Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
In partnership with: Paradigm Publishing Services
Publication frequency: Volume open

© 2023 Füsun Doba Kadem, Şehpal Özdemir, published by Łukasiewicz Research Network, Institute of Biopolymers and Chemical Fibres
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.