Have a personal or library account? Click to login

Methodology for bottleneck identification in a production system when implementing TOC

Open Access
|Jul 2020

References

  1. Betterton, C. (2012). Detecting bottlenecks in serial production lines - A focus on interdeparture time variance. International Journal of Production Research, 50(15), 4158–4174. doi: 10.1080/00207543.2011.596847
  2. Chiang, S. Y., Kuo, C. T., & Meerkov, S. M. (2002). c-Bottlenecks in Serial Production Lines: Identification and Application. Mathematical Problems in Engineering, 7(6), 543–578. doi: 10.1109/CDC.1999.832820
  3. Christophe, F., Coatanea, E., & Bernard, A. (2014). Conceptual Design. In L. Laperrière & G. Reinhart (Eds.), Encyclopedia of Production Engineering. Berlin, Germany: Springer. doi: 10.1007/978-3-642-20617-7_6444
  4. Dongping, Z., Xitian, T., & Junha, G. (2014). A Bottleneck Detection Algorithm for Complex Product Assembly Line Based on Maximum Operation Capacity. Mathematical Problems in Engineering, 3, 1–9. doi: 10.1155/2014/258173
  5. Eaidgah, Y., Maki, A., Kurczewski, K., & Abdekhodaee, A. (2016). Visual management, performance management and continuous improvement: A lean manufacturing approach. International Journal of Lean Six Sigma, 7(2), 187–210. doi: 10.1108/IJLSS-09-2014-0028
  6. French, M. J. (1999). Conceptual design for engineers, 2nd ed. London, United Kingdom: The Design Council. doi: 10.1007/978-3-662-11364-6
  7. Hino, S. (2006). Inside the Mind of Toyota. New York, United States: Productivity Press.
  8. Ikeziri, L. M., Souza, F. B. D., Gapta, M. C., & Camargo Fiorini, P. D. (2018). Theory of constraints: review and bibliometric analysis. International Journal of Production Research, 57(15–16), 5068–5102. doi: 10.1080/00207543.2018.1518602
  9. Koliński, A., & Tomkowiak, A. (2010). Using the analysis of bottlenecks in production management. Gospodarka Materiałowa i Logistyka, 9, 16–21.
  10. Law, A. M., & Kelton, D. W. (2000). Simulation Modeling & Analysis. McGraw Hill.
  11. Lawrence, S. R., & Buss, A. H. (1994). Shifting production bottlenecks: causes, cures, and conundrums. Production and Operations Management, 3(1), 21–37. doi: 10.1111/j.1937-5956.1994.tb00107
  12. Li, R., Hamada, K., & Shimozori, T. (2010). Erratum to: Development of a Theory of Constraints Based Scheduling System for Ship Piping Production. Journal of Shanghai Jiaotong University (Science), 15(3), 354–362. doi: 10.1007/s12204-010-1041-z
  13. Liker, J. (2004). The Toyota Way: 14 Management Principles from the World's Greatest Manufacturer. New York, United States: McGraw-Hill.
  14. Lisiecka, K. (2013). TLS-Composition of Methods for Improving the Production Management System. Problemy Jakości, 7–8, 48–53.
  15. Łopatowska, J. (2008). Aplication of TOC Thinking process in change of production planning and control process. Logistyka, 2, 86–94.
  16. Łopatowska, J. (2017). Planning the implementation of projects in multi project environment using a critical chain. Zeszyty Naukowe Politechniki Śląskiej: Organizacja i Zarządzanie, 114, 303–316.
  17. Puchkova, A., Le Romancer, J., & McFarlane, D. E. (2016). Balancing Push and Pull Strategies within the Production System. IFAC, 49(2), 66–71. doi: 10.1016/j.ifacol.2016.03.012
  18. Robert, J., Bizzaro, P., & Selfe, C. (1997). The Harcourt Brace Guide to Writing in the Disciplines, New York, United States: Harcourt Brace.
  19. Roser, C., Lorentzen, K., & Deuse, J. (2014). Reliable Shop Floor Bottleneck Detection for Flow Lines through Process and Inventory Observations. Robust Manufacturing Conference, Procedia CIRP, 19, 63–68. doi: 10.1016/j.procir.2014.05.020
  20. Roser, Ch., Masaru, N., & Minoru, T. (2002). Shifting Bottleneck Detection. Winter Simulation Conference, edited by Enver Yucesan, CA, 1079–1086. doi: 10.1109/WSC.2002.1166360
  21. Rother, M., & Shook, J. (1999). Learning to See: Value Stream Mapping to Add Value and Eliminate MUDA. Cambridge, United States: Lean Enterprise Institute.
  22. Sims, T., & Wan, H. (2017). Constraint identification techniques for lean manufacturing systems. Robotics and Computer-Integrated Manufacturing, 43, 50–58. doi: 10.1016/j.rcim.2015.12.005
  23. Skołud, B. (2006). Zarządzanie operacyjne-produkcja w małych i średnich przedsiębiorstwach [Operational management - production in small and medium-sized enterprises]. Gliwice, Polska: Wydawnictwo Politechniki Śląskiej.
  24. Skołud, B. (2009). Decision making in the area of production flow management. Inżynieria Maszyn, 14(3), 7–18.
  25. Thompson, G. (1999). Improving maintainability and reliability through design. London, United Kingdom: Professional Engineering Publishing.
  26. Thürera, M., & Stevenson, M. (2018). Bottleneck-oriented order release with shifting bottlenecks: An assessment by simulation. International Journal of Production Economics, 197, 275–282. doi: 10.1016/j.ijpe.2018.01.010
  27. Trojanowska, J., & Koliński, A. (2015). The impact of the application of TOC tools on selected indicators of production process efficiency. Logistyka, 4, 7–11.
  28. Urban, W. (2019). TOC implementation in a medium-scale manufacturing system with diverse product rooting. Production & Manufacturing Research, 7(1), 178–194. doi: 10.1080/21693277.2019.1616002
  29. Woeppel, M. J. (2009). Manufacturers Guide to Implementing Theory of Constraints. Warszawa, Poland: Mint Books.
  30. Womack, J. P., & Jones, D. T. (1996). Lean Thinking: Banish Waste and Create Wealth in Your Corporation. New York, United States: Simon & Schuster.
  31. Wrodarczyk, J. (2013). Two-Criteria Model of Product Mix Based on the Theory of Constraints. Studia Ekonomiczne, 163, 239–252.
  32. Yua, Ch., & Matta, A. (2016). A statistical framework of data-driven bottleneck identification in manufacturing systems. International Journal of Production Research, 54(21), 6317–6332. doi: 10.1080/00207543.2015.1126681
DOI: https://doi.org/10.2478/emj-2020-0012 | Journal eISSN: 2543-912X | Journal ISSN: 2543-6597
Language: English
Page range: 74 - 82
Submitted on: Jan 30, 2020
Accepted on: Jun 10, 2020
Published on: Jul 23, 2020
Published by: Bialystok University of Technology
In partnership with: Paradigm Publishing Services
Publication frequency: 4 times per year

© 2020 Wieslaw Urban, Patrycja Rogowska, published by Bialystok University of Technology
This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 4.0 License.