Abstract
The present study aims to determine the effect of target voltage of boron on elevated temperature wear behaviour of newly designed (Ti, Cr, Nb)-hBN PVD coatings. For this purpose, this layer is grown on the AISI L6 (55NiCrMoV7) at various target voltages (600 V, 700 V) using a high-power impulse magnetron sputtering setup. The coating layer has a graded design and has been coated on the substrate surface in adherence with the following order: Cr – CrN – TiCrN – TiCrNbN and finally TiCrNb-hBN (constituting the working layer). The surface properties of the layer were determined using SEM and an optical profilometer. It is seen that the coatings were deposited on the surface in a granular structure pattern away from the deposition defect (such as a droplet or hole), and the roughness values increase as the target voltage increases. Phase analysis is determined using XRD, and average grain size calculations are performed using the XRD data. The coating layer has grown on the surface at TiN (112), CrN (311), NbN (111) and h-BN (001) orientations. Then, mechanical tests including microhardness and scratch tests were conducted on the specimens. Although the layer that is produced with both different parameters improves the hardness of the substrate (4.7 GPa), the hardness of the coating layer at the voltage of 700 V (24.67 GPa) is higher than that of others. Based on scratch tests, scratch crack propagation resistance (CPR) values were determined as 40 N2 and 1,650 N2 for coatings produced at 600 V and 700 V, respectively. The wear behaviours of specimens are specified using a ball-on-disc type tribometer at 450°C. It is seen that the coating with high hardness and scratch resistance offers unique contributions to the wear performance of the substrate. The optimum value of the target voltage to be used in the production of this innovative coating has been introduced into the literature.