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Evaluation of the risk of occupational exposure to antineoplastic drugs in healthcare sector: part II – the application of the FMECA method to compare manual vs automated preparation Cover

Evaluation of the risk of occupational exposure to antineoplastic drugs in healthcare sector: part II – the application of the FMECA method to compare manual vs automated preparation

Open Access
|Mar 2024

Figures & Tables

Figure 1

FMECA analysis and the Acceptable Risk Level estimation process

Table 1

Main characteristics of antineoplastic drugs evaluated in the FMECA study (data obtained from the Agenzia Italiana del Farmaco database)

ID substanceTrade packagingVolume packaging–liquid (mg/mL)Reconstituted concentration–powder mg/mL)Recommended dosageCorrosiveStabilityPoorly solublePackaging
MITC10 mg to 40 mg0.5 or 110–20 mg/m2Immediate useGlass
DC100 mg to 1 g1.4–2.0 or 2.8–4.0200–250 mg/m2No informationGlass
RTX2 mg0.04–0.0083 mg/m2Up to 12 hGlass
FTM208 mg52100 mg/m2Immediate useGlass
DNR20 mg20.5–3 mg/kg.Up to 24 h at 20–25 °C or 48 h at 2–8 °CGlass
VNB10 mg13.7 mg/m2Up to 28 days at 2–8 °CGlass
MP2 mg to 200 mg58–200 mg/m2Immediate use or up to 1.5 h at 20–25 °CxGlass
VNC1 mg to 5 mg10.4–1.4 mg/m2No informationGlass, PP+plastic
CP200 mg to 1 g2012–240 mg/m2xType III glass
PMX100 mg to 1 g25500 mg/m2Up to 24 h at 2–8 °CGlass
TPT1 mg to 4 mg11.5 mg/m2Up to 24 h at 2–8 °C to 30 days at 25 °CGlass
EPI5 mg to 200 mg260–135 mg/m224 h at 20–25 °C to 7–28 daysAmber glass
DXR10 mg to 200 mg21–250–75 mg/m224 h at 20–25 °C to 7 days at 25 °CGlass
IRT20 mg to 1 g1.5–20180 mg/m2–350 mg/m26 h at 20–25 °C to 24 h at 2–8 °CPP, glass
PTX30 mg to 600 mg61–5100 mg/m2–260 mg/m2x4 h at 25 °C to 7 days at 5 °C and 25 °CGlass or glass+PP
BSF60 mg60.8–3.2 mg/kgx4 h at 20–25 °C to 12 h at 2–8 °CGlass
Carbo Pt50 mg to 600 mg10400 mg/m23 h at 15–35 °C to 24 h at 2–8 °CAmber glass or PP
CisPt10 mg to 100 mg0.5–150–120 mg/m26 to 24 h at 20–25 °CAmber glass or PP
DTX20 mg to 160 mg10–2075 mg/m26 h under 25 °C to 3 days at 2–8 °CxAmber glass or glass
IDC5 mg and 10 mg112 mg/m2Up to 48 h at 2–8 °C or 24 h at 20–25 °CGlass
MT2.5 mg to 0.5 g7.5–10010–25 mg/m2 or 7.5–25 mg/weekImmediate use or temperature< 25 °CGlass
5-FU50 mg to 5 g40–50200–600 mg/m2 or 12 mg/kgx24 h at 25 °C to 48 hGlass or aluminium with epoxy phenolic lacquer
CTB100 mg to 5 g20–100100–200 mg/m224 h at <30 °C to 72 h at 2–8 °CxGlass
ETP50 mg to 1 g20–10060–200 mg/m224 h at 20–25 °C to 96 hAmber glass
OxaliPt50 mg to 250 mg585 mg/m2up to 48 h at 2–8 °C or 6–24 h at 25 °CGlass
VNR10 mg to 80 mg10 or 20–8025–80 mg/m2up to 24 h at 2–8 °C or 25 °CGlass or PVC/PVDC/aluminium

[i] 5-FU – 5-fluorouracil; BSF – busulfan; CarboPt – carboplatin; CisPt – cisplatin; CP – cyclophosphamide; CTB – cytarabine; DC – dacarbazine; DNR – daunorubicin; DTX – docetaxel; DXR – doxorubicin; EPI – epirubicin; ETP – etoposide; FTM – fotemustine; GEM – gemcitabine; IDC – idarubicine; IP – iphosfamide; IRT – irinotecan; MITC – mitomycin C; MP – melphalan; MT – methotrexate; OxaliPt – oxaliplatin; PMX – pemetrexed; PP – polypropylene; PTX – paclitaxel; PVC – polyvinyl chloride; PVDC – polyvinylidene chloride; RTX – raltitrexed; TMX – tamoxifen; TPT – topotecan; VNB – vinblastine; VNC – vincristine; VND – vindesine; VNR – vinorelbine

Figure 2

Ishikawa diagram of failure modes

Table 2

Risk priority rating of environmental monitoring findings assessing antineoplastic drug contamination [based on alert glove values from Dugheri et al. (34)]

RPNNumber of detected ADsSurface contamination spread (pg/cm2)Percentage of contaminated surfaces (%)Glove contamination spread (pg/cm2)Percentage of contaminated gloves (%)
1 – very low1LOQ–10<3<LOQ<2
2 – low211–304–61/10 of AGV 90th percentile3–5
3 – moderate331–507–9AGV 90th percentile6–8
4 – high4–550–9910–121/10 of AGV 95th percentile8–10
5 – very high>6>100>12AGV 95th percentile>10

[i] ADs – antineoplastic drugs; AGV – alert glove value; RPN – risk priority number

Figure 3

Risk levels strip for MRL comparison with ARL

Table 3

Evaluation of five failure modes with risk priority numbers (RPNs) for each antineoplastic drug group in FMECA analysis

Failure modePowder ADsLiquid ADsCorrosive ADsOne-concentration ADsUnstable ADsNo holder casingHigh average therapeutic concentrationPoorly soluble
MITC, DC, DNR, IP, FTM, VNB, GEM, CP, MP, VND, PMX, TPT, RTXVNC, EPI, DXR, IRT, 5-FU, PTX, BSF, CarboPt, CisPt, CTB, DTX, ETP, GEM, IDC, MT, OxaliPt, PMX, VNRBSF, TX, 5-FURTX, FTM, DNR, VNB, BSFDXR, FTM, MP, MITC, VNC, MTVND, VNC, VNR, TPT, RTX, MITC, MP, IP, IDC, DXR, EPI, CP, CarboPtCP, IP, DC, GEM, MP, PMX, IRT, PTX, 5-FU5-FU, CP
RPNRPNRPNRPNRPNRPNRPNRPN
MAMAMAMAMAMAMAMA
Packaging handling4422443333553333
Reconstitution5411214432324343
Dilution process3244214432324243
Pharmaceutical form2232333233224433
Waste disposal3333533244552222
Acceptable risk level (ARL)17151312161217151614181617141614

[i] M=manual preparation; A= automated preparation. The Acceptable Risk Level (ARL) is the sum of RPNs. 5-FU – 5-fluorouracil; BSF – busulfan; CarboPt – carboplatin; CisPt – cisplatin; CP – cyclophosphamide; CTB – cytarabine; DC – dacarbazine; DNR – daunorubicin; DTX – docetaxel; DXR – doxorubicin; EPI – epirubicin; ETP – etoposide; FTM – fotemustine; GEM – gemcitabine; IDC – idarubicine; IP – iphosfamide; IRT – irinotecan; MITC – mitomycin C; MP – melphalan; MT – methotrexate; OxaliPt – oxaliplatin; PMX – pemetrexed; PTX – paclitaxel; RTX – raltitrexed; TMX – tamoxifen; TPT – topotecan; VNB – vinblastine; VNC – vincristine; VND – vindesine; VNR – vinorelbine

Table 4

Evaluation of five failure modes with risk priority numbers (RPNs) related to environmental monitoring data

FailurePowder ADsLiquid ADsCorrosive ADsOne-concentration ADsUnstable ADsNo holder casingHigh average therapeutic concentrationPoorly soluble
MITC, DC, DNR, IP, FTM, VNB, GEM, CP, MP, VND, PMX, TPT, RTXVNC, EPI, DXR, IRT, 5-FU, PTX, BSF, CarbPt, CisPt, CTB, DTX, ETP, GEM, IDC, MT, OxaliPt, PMX, VNRBSF, PTX, 5-FURTX, FTM, DNR, VNB, BSFDXR (Miocet), FTM, MP, MITC,VND, VNC, VNR, TPT, RTX, MITC, MP, IP, IDC, DXR, EPI, CP, CarboPtCP, IP, DC, GEM, MP, PMX, IRT, PTX, 5-FU5-FU, CP
RPNRPNRPNRPNRPNRPNRPNRPN
MAMAMAMAMAMAMAMA
Number of detected ADs3333112222323322
Surface contamination spread5533554343545555
Percentage of contaminated surfaces3233124433444333
Glove contamination spread4431444334433332
Percentage of contaminated gloves5521212222553254
Measured risk level (MRL)20191411151318141414211818161816
Acceptable risk level (ARL, Table 3)17151312161217151614181617141614
Assessed riskHighHighModerateModerateModerateModerateModerateModerateModerateModerateHighSevereModerateSevereSevereSevere

[i] The measured risk level (MRL) is the sum of RPNs. Acceptable risk level is taken from Table 3. M=manual preparation; A= automated preparation. 5-FU – 5-fluorouracil; BSF – busulfan; CarboPt – carboplatin; CisPt – cisplatin; CP – cyclophosphamide; CTB – cytarabine; DC – dacarbazine; DNR – daunorubicin; DTX – docetaxel; DXR – doxorubicin; EPI – epirubicin; ETP – etoposide; FTM – fotemustine; GEM – gemcitabine; IDC – idarubicine; IP – iphosfamide; IRT – irinotecan; MITC – mitomycin C; MP – melphalan; MT – methotrexate; OxaliPt – oxaliplatin; PMX – pemetrexed; PTX – paclitaxel; RTX – raltitrexed; TMX – tamoxifen; TPT – topotecan; VNB – vinblastine; VNC – vincristine; VND – vindesine; VNR – vinorelbine

DOI: https://doi.org/10.2478/aiht-2024-75-3803 | Journal eISSN: 1848-6312 (formerly 0004-1254) | Journal ISSN: 0004-1254
Language: English, Croatian
Page range: 41 - 50
Submitted on: Nov 1, 2023
Accepted on: Mar 1, 2024
Published on: Mar 29, 2024
Published by: Institute for Medical Research and Occupational Health
In partnership with: Paradigm Publishing Services

© 2024 Stefano Dugheri, Giovanni Cappelli, Donato Squillaci, Ilaria Rapi, Niccolò Fanfani, Fabrizio Dori, Michele Cecchi, Viola Sordi, Andrea Ghiori, Nicola Mucci, published by Institute for Medical Research and Occupational Health
This work is licensed under the Creative Commons Attribution 4.0 License.