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Evaluation of the risk of occupational exposure to antineoplastic drugs in healthcare sector: part II – the application of the FMECA method to compare manual vs automated preparation Cover

Evaluation of the risk of occupational exposure to antineoplastic drugs in healthcare sector: part II – the application of the FMECA method to compare manual vs automated preparation

Open Access
|Mar 2024

Figures & Tables

Figure 1

FMECA analysis and the Acceptable Risk Level estimation process
FMECA analysis and the Acceptable Risk Level estimation process

Figure 2

Ishikawa diagram of failure modes
Ishikawa diagram of failure modes

Figure 3

Risk levels strip for MRL comparison with ARL
Risk levels strip for MRL comparison with ARL

Evaluation of five failure modes with risk priority numbers (RPNs) related to environmental monitoring data

FailurePowder ADsLiquid ADsCorrosive ADsOne-concentration ADsUnstable ADsNo holder casingHigh average therapeutic concentrationPoorly soluble
MITC, DC, DNR, IP, FTM, VNB, GEM, CP, MP, VND, PMX, TPT, RTXVNC, EPI, DXR, IRT, 5-FU, PTX, BSF, CarbPt, CisPt, CTB, DTX, ETP, GEM, IDC, MT, OxaliPt, PMX, VNRBSF, PTX, 5-FURTX, FTM, DNR, VNB, BSFDXR (Miocet), FTM, MP, MITC,VND, VNC, VNR, TPT, RTX, MITC, MP, IP, IDC, DXR, EPI, CP, CarboPtCP, IP, DC, GEM, MP, PMX, IRT, PTX, 5-FU5-FU, CP
RPNRPNRPNRPNRPNRPNRPNRPN
MAMAMAMAMAMAMAMA
Number of detected ADs3333112222323322
Surface contamination spread5533554343545555
Percentage of contaminated surfaces3233124433444333
Glove contamination spread4431444334433332
Percentage of contaminated gloves5521212222553254
Measured risk level (MRL)20191411151318141414211818161816
Acceptable risk level (ARL, Table 3)17151312161217151614181617141614
Assessed riskHighHighModerateModerateModerateModerateModerateModerateModerateModerateHighSevereModerateSevereSevereSevere

Risk priority rating of environmental monitoring findings assessing antineoplastic drug contamination [based on alert glove values from Dugheri et al_ (34)]

RPNNumber of detected ADsSurface contamination spread (pg/cm2)Percentage of contaminated surfaces (%)Glove contamination spread (pg/cm2)Percentage of contaminated gloves (%)
1 – very low1LOQ–10<3<LOQ<2
2 – low211–304–61/10 of AGV 90th percentile3–5
3 – moderate331–507–9AGV 90th percentile6–8
4 – high4–550–9910–121/10 of AGV 95th percentile8–10
5 – very high>6>100>12AGV 95th percentile>10

Evaluation of five failure modes with risk priority numbers (RPNs) for each antineoplastic drug group in FMECA analysis

Failure modePowder ADsLiquid ADsCorrosive ADsOne-concentration ADsUnstable ADsNo holder casingHigh average therapeutic concentrationPoorly soluble
MITC, DC, DNR, IP, FTM, VNB, GEM, CP, MP, VND, PMX, TPT, RTXVNC, EPI, DXR, IRT, 5-FU, PTX, BSF, CarboPt, CisPt, CTB, DTX, ETP, GEM, IDC, MT, OxaliPt, PMX, VNRBSF, TX, 5-FURTX, FTM, DNR, VNB, BSFDXR, FTM, MP, MITC, VNC, MTVND, VNC, VNR, TPT, RTX, MITC, MP, IP, IDC, DXR, EPI, CP, CarboPtCP, IP, DC, GEM, MP, PMX, IRT, PTX, 5-FU5-FU, CP
RPNRPNRPNRPNRPNRPNRPNRPN
MAMAMAMAMAMAMAMA
Packaging handling4422443333553333
Reconstitution5411214432324343
Dilution process3244214432324243
Pharmaceutical form2232333233224433
Waste disposal3333533244552222
Acceptable risk level (ARL)17151312161217151614181617141614

Main characteristics of antineoplastic drugs evaluated in the FMECA study (data obtained from the Agenzia Italiana del Farmaco database)

ID substanceTrade packagingVolume packaging–liquid (mg/mL)Reconstituted concentration–powder mg/mL)Recommended dosageCorrosiveStabilityPoorly solublePackaging
MITC10 mg to 40 mg 0.5 or 110–20 mg/m2 Immediate use Glass
DC100 mg to 1 g 1.4–2.0 or 2.8–4.0200–250 mg/m2 No information Glass
RTX2 mg 0.04–0.0083 mg/m2 Up to 12 h Glass
FTM208 mg 52100 mg/m2 Immediate use Glass
DNR20 mg 20.5–3 mg/kg. Up to 24 h at 20–25 °C or 48 h at 2–8 °C Glass
VNB10 mg 13.7 mg/m2 Up to 28 days at 2–8 °C Glass
MP2 mg to 200 mg 58–200 mg/m2 Immediate use or up to 1.5 h at 20–25 °CxGlass
VNC1 mg to 5 mg 10.4–1.4 mg/m2 No information Glass, PP+plastic
CP200 mg to 1 g 2012–240 mg/m2 xType III glass
PMX100 mg to 1 g 25500 mg/m2 Up to 24 h at 2–8 °C Glass
TPT1 mg to 4 mg 11.5 mg/m2 Up to 24 h at 2–8 °C to 30 days at 25 °C Glass
EPI5 mg to 200 mg 260–135 mg/m2 24 h at 20–25 °C to 7–28 days Amber glass
DXR10 mg to 200 mg21–250–75 mg/m2 24 h at 20–25 °C to 7 days at 25 °C Glass
IRT20 mg to 1 g1.5–20 180 mg/m2–350 mg/m2 6 h at 20–25 °C to 24 h at 2–8 °C PP, glass
PTX30 mg to 600 mg61–5100 mg/m2–260 mg/m2x4 h at 25 °C to 7 days at 5 °C and 25 °C Glass or glass+PP
BSF60 mg6 0.8–3.2 mg/kgx4 h at 20–25 °C to 12 h at 2–8 °C Glass
Carbo Pt50 mg to 600 mg10 400 mg/m2 3 h at 15–35 °C to 24 h at 2–8 °C Amber glass or PP
CisPt10 mg to 100 mg0.5–1 50–120 mg/m2 6 to 24 h at 20–25 °C Amber glass or PP
DTX20 mg to 160 mg10–20 75 mg/m2 6 h under 25 °C to 3 days at 2–8 °CxAmber glass or glass
IDC5 mg and 10 mg 112 mg/m2 Up to 48 h at 2–8 °C or 24 h at 20–25 °C Glass
MT2.5 mg to 0.5 g7.5–100 10–25 mg/m2 or 7.5–25 mg/week Immediate use or temperature< 25 °C Glass
5-FU50 mg to 5 g40–50 200–600 mg/m2 or 12 mg/kgx24 h at 25 °C to 48 h Glass or aluminium with epoxy phenolic lacquer
CTB100 mg to 5 g20–100 100–200 mg/m2 24 h at <30 °C to 72 h at 2–8 °CxGlass
ETP50 mg to 1 g20–100 60–200 mg/m2 24 h at 20–25 °C to 96 h Amber glass
OxaliPt50 mg to 250 mg5 85 mg/m2 up to 48 h at 2–8 °C or 6–24 h at 25 °C Glass
VNR10 mg to 80 mg10 or 20–80 25–80 mg/m2 up to 24 h at 2–8 °C or 25 °C Glass or PVC/PVDC/aluminium
DOI: https://doi.org/10.2478/aiht-2024-75-3803 | Journal eISSN: 1848-6312 | Journal ISSN: 0004-1254
Language: English, Croatian, Slovenian
Page range: 41 - 50
Submitted on: Nov 1, 2023
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Accepted on: Mar 1, 2024
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Published on: Mar 29, 2024
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year

© 2024 Stefano Dugheri, Giovanni Cappelli, Donato Squillaci, Ilaria Rapi, Niccolò Fanfani, Fabrizio Dori, Michele Cecchi, Viola Sordi, Andrea Ghiori, Nicola Mucci, published by Institute for Medical Research and Occupational Health
This work is licensed under the Creative Commons Attribution 4.0 License.