Root Cause Assessment of Welded Satellite Gear Carrier Failure in a Bucket Wheel Excavator
References
- Arsić, D., Gnjatović, N., Sedmak, S., Arsić, A., Uhričik, M., 2019(a). Integrity assessment and determination of residual fatigue life of vital parts of bucket-wheel excavator operating under dynamic loads, Engineering Failure Analysis, 105, 182-195, DOI: 10.1016/j.engfailanal.2019.06.072
- Arsić, D., Nikolić, R., Arsić, A., Cvetković, D., Pastorkova, J., Bokuvka, O., 2025. Measures to prevent damage and to extent the service life of a rotary excavator, Production Engineering Archives, 31(1), 73-80, DOI: 10.30657/pea.2025.31.7.21
- Arsić, D., Nikolić, R., Lazić, V., Arsić, A., Savić, Z., Djačić, S., Hadzima, B., 2019(b). Analysis of the cause of the girth gear tooth fracture occurrence at the bucket wheel excavator, Transportation Research Procedia, 40, 413-418, DOI: 10.1016/j.trpro.2019.07.060, 2019
- Arsić, M., Arsić, D., Flajs, Ž., Grbović, A., Todić, A., 2021. Application of non-destructive testing for condition analysis, repair of damages and integrity assessment of vital steel structures, Russian Journal of Nondestructive Testing, 57(10), 918-931, DOI: 10.1134/S1061830921100053, 2021
- Bakhshandi, R.K., Tkachuk, A., Sadek, M., Bergström, J., Grehk, M. 2022. Failure analysis of two cylindrical impact pistons subjected to high velocity impacts in drilling applications, Engineering Failure Analysis, 140, 106623. DOI: 10.1016/j.engfailanal.2022.106623
- Barski, M., Płachta, A., 2013. Diagnostics of the supporting structure of a bucket wheel excavator using acoustic emission method. Key Engineering Materials, 569-570, 978-985
- Biały, W. (2024). Assessment of the technical state of mining machinery and devices with the use of diagnostic methods. Production Engineering Archives, 30(2), 266–272. DOI: 10.30657/pea.2024.30.26
- Djoković, J. M., Nikolić, R. R., Pastorková, J., Ulewicz, R. (2023). Prediction of the crack front shape of the corner interface crack. Applied Sciences, 13(23), 12584. DOI: 10.3390/app132312584
- Dudziński, W., Odyjas, P., Olejnik, M., Moczko, P., Pietrusiak, D., Więckowski, J., 2025. Root cause analysis and evaluation of corrective actions for discharge boom suspension failure in bucket wheel excavator, Scientific Reports, 15, 28384, DOI: 10.1038/s41598-025-13312-9.
- Dudziński, W., Moczko, P., Odyjas, P., Olejnik, M., Pietrusiak, D., Więckowski, J. 2024. Design examination, failure analysis and repair of the discharge boom suspension of the bucket wheel excavator. Procedia Structural Integrity, 58, 54-60, DOI: 10.1016/j.prostr.2024.05.010.
- EN ISO 4063: Welding processes 111: Manual metal arc welding or stick welding, Welding and allied processes, Nomenclature of processes and reference numbers, European Committee for Standardization; 2010.
- EN ISO 4063: Welding processes 135: Metal active gas welding, Nomenclature of processes and reference numbers, European Committee for Standardization; 2010.
- EN ISO 5817: Welding - Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) - Quality levels for imperfections, 2007.
- Espinel-Blanco, E., Perez-Rangel, N.Y., Florez-Solano, E. 2021. Fracture failure analysis of metal materials by visual inspection and destructive testing. Journal of Physics Conference Series 2046(1):012060, DOI: 10.1088/1742-6596/2046/1/012060
- Fathyunes, L., Mohtadi-Bonab, M.A. 2023. A Review on the Corrosion and Fatigue Failure of Gas Turbines. Metals, 13, 701, DOI: 10.3390/met13040701
- Gong, Yi., Ding, Q., Yang, Z-G. 2019. Failure analysis on premature fracture of anchor bolts in seawater booster pump of nuclear power plant. Engineering Failure Analysis, 97, 10-19, DOI: 10.1016/j.engfailanal.2018.12.008
- Guma, T.N., Ozoekwe, N.C.W., Odita, K.V. 2020. An overview of approaches and techniques used in failure analysis of engineering system. Arid Zone Journal of Engineering, Technology and Environment, 16(3), 587-604.https://www.azojete.com.ng/index.php/azojete/article/view/343
- Han, Y., Zhao, X., Bai, Z., Yin, C. 2014. Failure Analysis on Fracture of a S135 Drill Pipe. Procedia Materials Science, 3, 447 – 453, DOI: 10.1016/j.mspro.2014.06.075
- Heinrich, M., 2022. Digital Twin Applications for Lifetime Extension of Heavy-Duty Mining Equipment. IEEE International Conference on Prognostics and Health Management (ICPHM), Detroit, MI, US (online).
- Husaini, A.N., Putra, T.E., Novriandika, S. 2020. Study of Failure Analysis of a Fracture Crankshaft Pulley Used on a Truck Engine. IOP Conf. Series: Materials Science and Engineering, 739, 012018, DOI: 10.1088/1757-899X/739/1/012018
- Ivković, D., Arsić, D., Cvetković, R.P., Popović, O., Nikolić, R.R., Bokuvka, O. (2023). How to replace the original material for the welded structure manufacturing. Production Engineering Archives, 29(4), 369–378. DOI: 10.30657/pea.2023.29.42
- Katinić, M., Kozak, D., Gelo, I., Damjanović, D. 2019. Corrosion fatigue failure of steam turbine moving blades: A case study. Engineering Failure Analysis, 106, 104136, DOI: 10.1016/j.engfailanal.2019.08.002
- Kaulgud, O.M., NangarePatil, B.H. 2016. Fracture analysis of machine components using fractography. International journal of advances in production and mechanical engineering, 2(2). https://www.academia.edu/87664132
- Krishnakumar, K., Selvakumar, A. Metallurgical investigation of failure analysis in industrial machine components. 2020. Materials Today: Proceedings 27, 2076–2080, DOI: 10.1016/j.matpr.2019.09.071
- Krynke, M., Ulewicz, R., Mielczarek, K. (2023). Determination of loads for load-bearing components in crane slewing mechanism considering their embedding stiffness. Transportation Research Procedia, 74, 608–615. DOI: 10.1016/j.trpro.2023.11.188
- Lazić, V., Čukić, R., Aleksandrović, S., Milosavljević, D., Arsić, D., Nedeljković, B., Đorđević, M., 2014. Techno-economic justification of repara-tory hard facing of various working parts of mechanical systems. Tribology in Industry 36(3) 287-292.
- Maisuradze, M.V., Antakov, E.V. 2021. Analysis of Fatigue Failure Causes of Machine Components. Steel in Translation, 51(10), 745–751, DOI: 10.3103/S0967091221100089
- Michałek, J., Tomek, L., Štalmach, O., 2019. Use of Fiber Bragg Gratings in the Monitoring of Load-Bearing Structures of Mining Machinery. IOP Conference Series: Materials Science and Engineering, 566(1), 012015.
- Mohammed, M.N., Omar, M.Z., Zainuddin Sajuri, Salah, A., Abdelgnei, M.A. 2012. Failure analysis of a fractured connecting rod. Journal of Asian Scientific Research, 2(11), 737-741, https://archive.aessweb.com/index.php/5003/article/view/3422/5465
- Mutavdžić, M., 2015. Modelling of the reparatory and manufacturing welding and hard-facing of the construction mechanization. PhD thesis, Faculty of Engineering, University of Kragujevac, Serbia 2015.
- Pantazopoulos, G.A. 2019. A Short Review on Fracture Mechanisms of Mechanical Components Operated under Industrial Process Conditions: Fractographic Analysis and Selected Prevention Strategies, Metals, 9(2), 148. DOI: 10.3390/met9020148
- Petrović, A., Momčilović, N., Sedmak, A., Đorđević, B, Dorin R., Milošević-Mitić, V., Bogojević, A., 2025. Reliability-based approach for structural integrity assessment of a bucket wheel excavator. Theoretical and Applied Fracture Mechanics, 136, 104849. http://dx.doi.org/10.2139/ssrn.4883522
- Rocha Pinho, J.S., Contri Campanelli, L., Pereira Reis, D.A. 2022. Case study on the failure analysis of turbojet compressor blades, Tecnologia em Metalurgia, Materiais e Mineração/Metallurgy/Materials and Mining Technology, 19, e2760. http://dx.doi.org/10.4322/2176-1523.20222760
- Sampath, S., Dhayalan, R., Kumar, A., Kishore, N.N., Sohn, H. 2021. Evaluation of material degradation using phased array ultrasonic technique with full matrix capture. Engineering Failure Analysis, 120, 105118. DOI: 10.1016/j.engfailanal.2020.105118
- Savković, M., Gašić, M., Arsić, M., Petrović, R. 2011. Analysis of the axle fracture of the bucket wheel excavator. Engineering Failure Analysis, 18, 433-441. DOI: 10.1016/j.engfailanal.2010.09.031
- Song, M.J.; Lee, K.H., Lee, J.-S., Kim, H., Kim, W.C., Lee, S.Y. 2025. Evaluation of Crack Formation in Heat Pipe-Welded Joints. Materials. 18(9), 2028. DOI: 10.3390/ma18092028
- Sulaiman, S., Abidin Ismail, N. 2013. Analysis of failure in manufacturing machinery. IOP Conference Series: Materials Science and Engineering, 50, 012057. DOI: 10.1088/1757-899X/50/1/012057
- Świt, G., Ulewicz, M., Pała, R., Adamczak-Bugno, A., Lipiec, S., Krampikowska, A., Dzioba, I. (2024). Innovative acoustic emission method for monitoring the quality and integrity of ferritic steel gas pipelines. Production Engineering Archives, 30(2), 233–240. DOI: 10.30657/pea. 2024.30.22
- TAKRAF’ SRs 1300.26/5.0+VR±10, Equipment manufacturer’s documentation, Germany.
- Vulovic, S., Zivkovic, M., Pavlovic, A., Vujanac, R., Topalovic, M., 2023. Strength Analysis of Eight-Wheel Bogie of Bucket Wheel Excavator, Metals, 13(3), 466, DOI: 10.3390/met13030466
- Zangeneh, Sh., Ketabchi, M., Kalaki, A. 2014. Fracture failure analysis of AISI 304L stainless steel shaft. Engineering Failure Analysis, 36, 155-165, DOI: 10.1016/j.engfailanal.2013.09.013
- Zhao, H., Wang, G., Wang, H., Bi, Q., Li, X., 2017. Fatigue life analysis of crawler chain link of excavator. Engineering Failure Analysis, 79, 737-748, DOI: 10.1016/j.engfailanal.2017.04.034.
Language: English
Page range: 230 - 240
Submitted on: May 20, 2025
Accepted on: Mar 27, 2026
Published on: May 8, 2026
Published by: Quality and Production Managers Association
In partnership with: Paradigm Publishing Services
Publication frequency: 4 issues per year
Keywords:
Related subjects:
© 2026 Dušan Arsić, Ružica Nikolić, Aleksandra Arsić, Dragan Cvetković, Otakar Bokuvka, Vesna Mandić, published by Quality and Production Managers Association
This work is licensed under the Creative Commons Attribution 4.0 License.